Wrapping up this on-going job with my co-workers 2008 F150 RCSB 4.6L V8. All new brakes, intake manifold rear coolant barb properly plugged and an oil+filter change at ~170,000mi.
Old rear rotors.
Pads about ready to go. I recommended a rear brake job after doing the fronts couple months ago and noted the thin rear pads after doing a brake fluid replacement. Getting the piston boot to retract properly was a PITA. A tip I read was to use the angled part of a pick tool and get it under the lip of the boot while pushing the piston in to remove the trapped air under the boot.
Looks gnarly to reuse the rotor. I've always done rotor replacements, not worth the time to shave or go over em with an emery cloth.
New Centric rotors and Akebono pads/abutment clips installed, along with new rubber boots. One boot was torn so it was a trip to the parts store
sigh. Since the kit came with 4 new boots now I'm obligated to change 3 still good boots and the torn one.
Slide pins greased with Permatex 'Orange' Xtreme Silicone grease.
Also adjusted the drum in hat parking brake shoes. Adjusted it to give it a 'touch' of drag when turning the rotor one revolution. Gives it a reaffirming parking brake pedal without worrying about bottoming out.
Also replaced the rubber cap with a silicone cap on the back of the Dorman replacement intake manifold. There is a 3/4" barb for the heater hose connection in certain applications. Dorman's implementation is to cap the barb with a rubber cap and a wire clamp. Replaced the wire clamp with a hose clamp prior to installing the manifold. Four months later my coworker told me it was rapidly losing coolant and I suspected it was the cap. My experience with rubber caps in h/c bypasses is they shortly fail. Hopefully the silicone cap is a good long-term solution.
Then finished the day with an oil change.
Later in the day, I remember he also told me that the windshield washer pump wasn't working and one of the washer nozzles was clogged., He was on his way to grab his truck and just remembered I should've grabbed a pump this morning, best I could do is backfeed compressed air through the hoses and nozzles to clear any blockages. Since the pump is easily accessible from the engine bay, I told him that autozone has one in stock and can be easily swapped.