This is a great thread, based on both your posts I found this. We have a 2 ton unit as factorytuned2012 does, its been very satisfactory for the last year but then two weeks ago I started to wonder, as posted after having company over, oven going, HOT Humid day (though we have lots of those) and the poor choice of having the thermostat set at 77 before the company arrived, after turning it down to 75 the the temperature did not go lower, it fact the unity ran constantly and went from 77 to 79. I was measuring input and output temperatures and thought I only had a spread of 12 degrees. FOR THAT DAY, thinking maybe I need a small amount of freon that was never properly filled.
However last night I measured the spread again and it was 14 degrees maybe 15. Now I am wondering if the probe on my state of the art meat thermometer is the correct instrument to use *LOL* When using my IR temperature gun last night pointed at the intake and output grills, we were a solid 20 degree spread. Yes, it was nighttime and just my wife and I, after dinner but I think this would suggest the freon charge is correct. Anyway I am going to keep a log, I want to mention again, a home inspector also had satisfactory results, I cant remember but think I remember him having probes in the intake and exhaust.
Anyway, purpose of my posts are I just want to make sure the system is charged fully and was disappointed even though out of warranty by 4 months, they wanted $85 to come to the house and check. Rubs me the wrong way in a new community that they are in almost every day to check a system they installed that is supposed to give 10 to 20 years worth of service. Thanks to factory tuned that I have learned I have a 2 ton unit which is marginal and I am ok with that in this particular house because it has been very good until that ill-fated day *LOL* Granted now I wish it was 2.5 tons.
One other note, past house built new, 3000 sq ft some areas 16 ft ceilings, a LOT of west windows with only tinted glass, lived there 16 years, two builder supplied Heil units never an issue except one. Main floor unit always seemed a little too warm. Had a few people look at it and one of the biggest scams was a company that wanted to put a whole new main floor unit in, when all I wanted was some freon.
Anyway, (I forgot, think it was r22) Livied like that for a while, I mean it was ok cooling just not great and second floor unit would pick up the slack. Turns out, I FIGURE THIS OUT MYSELF. Our units at the time, were made to handle to the new freon and could be converted, therefore the system could handle the higher pressures. I dont know but whatever, I bought a big tank of R22 and gauges on eBay for a bargain and I filled the unit to the same pressures I measured on the second floor unit that the one scam company would not do. System ran perfect and still does over a decade later.
You may find this interesting - "Sizing an HVAC system by square footage is a very crude general rule of thumb. It sounds like the contractors built an efficient house and sized the hvac system appropriate for your home."
https://learnmetrics.com/ac-tonnage-calculator/