quote:
Originally posted by satterfi:
"Sprockets are designed to work with a chain of an exact pitch. That pitch is when the chain is new. After the chain has been used, it will elongate. The used chain no longer has the same dimensions as a new chain. The used chain will not fit the sprockets as they were originally designed. Under these conditions, the sprocket will experience wear. Never replace a chain without replacing the sprockets."
Don't believe me. Take it up with the people who make the things.
Any millwright who has access to catalogs from Rexnord, Linkbelt or the other major manufactures can look it up. It's there.
As a side note:
If your motorcycle sprockets aren't wearing, get something with more than 20 ft-lbs torque and 30 horsepower. And go to the track. Your bike needs to be flogged every now and then. Next time someone tells me sprockets don't wear I'm going to puke on a Buell.
You need to first understand what the rep was telling you.
He said exactly what I've been telling you.
The chain will wear the sprocket once it elongates.
And I notice he ended it with the advice to ALWAYS change the chain and sprocket out as a set. But, that is a basic answer given to the majority of riders. Due to the fact that the majority of riders do not understand the whole of chain maintenance.
Most often times folks will indeed leave a chain drive in service longer than it should have been. This results in not only an elongated drive chain, but the sprocket teeth also being deformed as a result of that chain elongation.
So, yes..MOST times it is best to recommend the consumer to change things out as a set.
However, if you understand how a sprocket wears, you will understand that if you keep an eye on your chain, and change IT out before it reaches a point of ~2.5% of it's original length, then there will be no good reason to have to change the sprockets out. Unless they have experienced wear due to other factors such as trail hazzards, the pitch of the sprockets will still match that of a new chain.
Also, flog your bike all you want. If the alignement and tension are correct, and the chain is within usable specifications, then the sprocekt will not wear as a result of the beast power of your bike. I know that this goes against conventional wisdom, but all I can give you are facts on this, not specualtion.
SX650,
We aren't talking design criteria here. Yes, the information concerning the design criteria is correct. Motorcycle chain drives do ideed violate normal design practice, including the violation of the 17 tooth rule.
(one reason you should always use the largest driver sprocket you can to obtain any given ratio)
The motorcycle has been desinged with chain guides to overcome some of the design violations.
As far as the HP rating of a #50 series chain, I'm not sure where you got that information, but it is incorrect....or maybe a bettter term would be "incomplete". There may well be situations that more than 5hp would be used in conjunction with a #50 series chain.
Yes, certain criteria are spelled out as guides to follow when designing a chain drive.
BUT, the alignment and tensioning criteria are NO different for any chain drive. That is standard engineering data that is not questionable.
That standard tensioning criteria is what most motorcycle riders miss. It is a fact that the chain should have from 1-3% of the total shaft distances, in full up-and-down travel (or "play") of the chain when it is in it's tightest position.
On a 2ft. motorcycle set-up, this would mean the chain having a total up and down movement of .48"
This is very little free play of the chain when it is in it's tightest position (shock compressed and swingarm in a striaght line with countershaft sprocket-swingarm-rear sprocket).
When the chain is in this position, it only takes a very small turn of the adjusters to have the chain too tight. Whne the bike is reutrned to normal riding poistion, the desing of the bike itself allows the chain to appear slacked. UNTILL the rider experiences a jump or something that will compress the shock. If the chain is the slightest bit too tight in this condition, the chain will bind hard on the sprocket and repeating this only damages the sprocket teeth in time. Not only the sprocket and chain sees undue stress form this, but also the wheel/shaft bearings and seals see damage from this.
Bottom line, motorcycles must go against standard engineering practices in their design.
And as a result tend to require more maintenance attention, than does the properly desinged industrial application.
This condition also dictates that more attention be paid to lubrication than does the normal application.