Volvo dealer used abrasive wheel to clean engine sump

......Embedded particles in the bearing material are going to continue to wear against the hard steel of the journal. Turbo chargers are particularly susceptible to this because of the small size of the bearing and the extreme RPM at which they operate.....
This is what I would be most concerned about. Turbos operate at insane RPM's and temperatures. And they're certainly not the cheapest part to replace.
 
This is what I would be most concerned about. Turbos operate at insane RPM's and temperatures. And they're certainly not the cheapest part to replace.
Yep. And the turbo charger in this model is fairly rare, it’s significantly larger than on the regular turbo models of the vintage.

Late edit: this turbo is out of stock at every supplier I’ve checked.

The only option, at the moment, is a local shop and a shop in Golden did the work on my 1985 Volvo Turbo wagon turbo back in 2000 for a reasonable price.

Or something like this.

https://www.ipdusa.com/products/11144/4T4-Turbocharger-for-Volvo-IPD-124563
 
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This is what I would be most concerned about. Turbos operate at insane RPM's and temperatures. And they're certainly not the cheapest part to replace.
Yeah on my diesel truck a fleck of casting sand probably or a metal shaving took out my he351ve turbo. So then I found a 6 micron absolute 6655566 hydraulic filter I added that to the turbo oil feed line. It filters about 1qt per minute at idle and 3qt per minute on the highway. The little 6655566 lasts about 5,000 miles, I'm usually changing the oil around 3,000 to 4,000 miles.
 
Yes. If fire up the grinder and use it with my cheap little pm2.5 meter down wind it will pickup grinder dust.
On a cold start the oil filter maybe bypassing oil.
The filters have ratings for different size particles, a decent paper filter will stop something like 90% of 2 micron, 95% of 10 micron particles and 99.9% of 27 micron. So as long as the oil filter didn't bypass when the engine cold started the filter would have caught pretty much everything. But we don't know.
Efficiency Compairson Graph Pic 2.jpeg

Purolator Boss and WIX XP both show ~25% at 15 microns.
 
This could have been a Rainman Ray job. Work like this is more common than you want to know. Time is money and mechanics aren't paid the greatest. Best of luck but the law requires you to have a monetary damage. You can't sue for a potential problem. Maybe the dealer will do some good faith work if you're lucky. Dealers aren't exactly getting rich lately though.
I lost all respect for him when he had a TDI in his shop. He even stated on camera this isn't probably the right oil (some 5W30) but that's what the customer wants.. He's a good diagnostic mechanic but a hack otherwise in my book. You are correct though, for the money what would you expect.

This thread just hurts me as @Astro14 cares for all his Volvos meticulously.
 
A lot of good information there. But I think this is pushing it a bit.......

"It takes about 15♦seconds to remove 0.203♦mm (0.008♦in) of metal with an abrasive pad".

With a grinding disk, even that is a lot. With a Scotchbrite pad, that much removal that fast is highly unlikely. But it doesn't change the fact they can contaminate the internals with fly off abrasive particles that quick.
 
A lot of good information there. But I think this is pushing it a bit.......

"It takes about 15♦seconds to remove 0.203♦mm (0.008♦in) of metal with an abrasive pad".

With a grinding disk, even that is a lot. With a Scotchbrite pad, that much removal that fast is highly unlikely. But it doesn't change the fact they can contaminate the internals with fly off abrasive particles that quick.
So many variables there. What grade are they talking (red/coarse, blue/medium etc) and by hand or with a power tool? If the latter, what's the surface speed of the disc?

Finally, over what amount of area and what's the material being treated?

I could maybe see gouging a thin line about 8 thou deep in 15 seconds in steel with your average 10k rpm die grinder and a 3" disc, but you'd have to have that as your objective to make it happen.
 
I lost all respect for him when he had a TDI in his shop. He even stated on camera this isn't probably the right oil (some 5W30) but that's what the customer wants.. He's a good diagnostic mechanic but a hack otherwise in my book. You are correct though, for the money what would you expect.

This thread just hurts me as @Astro14 cares for all his Volvos meticulously.
He's entertaining sometimes. I have seen him using some abrasive attachment to clean up intake gaskets. Also loves the brake clean. If every mechanic was on video you would see this all the time.
 
Was the material on the drain plug kind of like a paste or was it bigger chunks? Those scotchbrite pads tend to turn the metal into a dust, then if it gets wet it turns to a kind of paste like sludge material and gets all over everything like anti seize that’s kind of hard to get off unless you scrub it good.
 
The pan has nothing to do with this, they probably did run it through the parts washer. It's the fact they used it on the block! They can't run that through the parts washer.
Exactly. Using an abrasive disc on the pan, while not preferred, is usually fine if the tech runs the entire pan thru the parts washer.

But never use it on the block side….the dust (once airborne) is an issue.

Also, the anaerobic sealant has limited gap fill and is intended to seal finely machined surfaces. Once you use a powered abrasive wheel on either surface, there is a moderate likelihood of creating low spots (due to material being removed)…and anaerobic sealer may no longer be sufficient to seal.
 
Aye, and I feel like a hack using a red Scotch-Brite by hand to remove OE RTV. I admit to using a red abrasive wheel to wizz off the RTV on a Toyota 3MZ-FE valley plate/thermostat housing - but it wasn’t an oil-bearing area. It was the intake ports and coolant passages. I took care to try to blast away with compressed air, brake clean and towels any grit I can feel. No water pump failure or abnormal oil usage, it’s been 2 years since the repair.

The TSBs the OEs put out are just “best practice”. In reality, when you’re trying to beat the book, care falls to speed. I’ve since resorted to plastic razor blades and carbide scrapers to remove RTV. I’ll use abrasives only if I can completely clean tbe part off car.
 
lets face facts, no one with a lick of sense would want to be a mechanic at a car dealership... flat rate, tight warranty labor rates, supply your own tools, spend your life bent over... get second guessed by everyone.... so nah... so the dealer will train the guy that used to wash cars to change oil, and if the guy who used to wash cars and now changes oil can do that without too many problems, they try to turn him into a technician... ,

just the way it is.
I have friends who ask me why I chose to be a desk jockey vs. following a passion(cars) and turning wrenches. I saw too much shop politics, management trying to pad the bottom line and earn a promotion and a general attitude of send it, get paid and don’t care with the techs when I was a porter/detailer at the local Honda dealer.
 
If you take the service manager at his word (which is worthless), this isn't a mistake. It's standard procedure for that particular dealer's service department. Standard procedure for that shop that every manufacturer that addresses it warns you against doing.
I would address how what they did compares to the manufactures' warnings, the results so far in your engine (drain plug and filter), and the comments by the service manager that it's standard procedure in Yelp, Google Maps, and every other online rating service you can think of. An ad stating what they did in the local newspaper is optional. The truth is an absolute defense against libel.
 
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