UPS MD-11 Crashes on Takeoff

Played out the scenario out in the CAE level D 747-400 simulator a few times last night. Unsurvivable with a full thrust max weight takeoff outboard engine separation at V1 followed by compressor stall in an adjacent engine at V1 + 10 (Vr - 5). Only by delaying the compressor stall on the second failed engine until V2 and about 50 ft AGL did it become survivable, clearing the landfill about 1/2 mile south of the runway by about 20ft.

In the MD-11 it would undoubtedly be worse losing 66% of thrust as opposed to losing 50% as the 747 would in this scenario. Furthermore there is the unknown question of wing and slat/flap damage from the separation/fire, compounded by the potential for reduced control authority from hydraulic/pneumatic failures, and possible landing gear/tire damage from engine debris further impeding acceleration. They might’ve lost hydraulics for gear retraction and even if they hadn’t, when the gear doors open for retraction there is a momentary drag penalty in many types. There was hardly time to do so in any case.

The crew consisted of 3 pilots, the captain with near 25 years of experience at the company, F/O with about 4. The relief pilot/IRO who was presumably sitting in the flight deck observer seat during the takeoff was the #1 most senior MD-11 pilot of the company’s ~300 pilots on type (#5 out of 3400 overall) with over 35 years of experience at the company and likely 15+ on the MD-11. Experience doesn’t always correlate directly with aptitude but it usually doesn’t hurt, all things held equal.

There was a successful reject after V1 with this type of airplane in Seoul some years ago due to a body gear failure. However in the Louisville case if there was in fact no engine failure or fire indication to the crew prior to V1, it seems there is little they might’ve done to alter the outcome. A reject after V1 in this case may have been equally if not even more catastrophic due to the massive warehouse they skimmed the top of being a direct hit instead.
 
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There was a successful reject after V1 due with this type of airplane in Seoul some years ago due to a body gear failure.
That would have been flight UP6051.

https://www.baaa-acro.com/crash/crash-mcdonnell-douglas-md-11f-seoul
However in the Louisville case if there was in fact no engine failure or fire indication to the crew prior to V1, it seems there is little they might’ve done to alter the outcome. A reject after V1 in this case may have been equally if not even more catastrophic due to the massive warehouse they skimmed the top of being a direct hit instead.
I agree. The cascade of failures happened too fast to alter the outcome.
 
Early reports FA are talking of a compressor stall. Those are bad enough they could possibly.
So if the engine stopped spinning suddenly, as @Cujet mentioned before, the torque could cause the motor to snap off.

IDK if it's just me, but this material on the intake of the engine seems weird. I presume it could have collected it when it was sliding down the runway after it detached, but there shouldn't be anything on the tarmac to begin with.

FOD?

Maybe this is evidence of something that was sucked in and potentially slowed or stopped the engine? I would presume the engine is strong enough to pulverize most objects but I guess anything is possible?

Jet Engine.webp
 
As of this morning it's now being compared to AA 191 as early reports from the ntsb are saying that the left engine detached at the point of takeoff.
It may be a situation where the rear pylon support linkage broke, the front pylon linkage then failed, and then the engine rolled over the top of the wing damaging the wing and exposing the wing fuel tanks and damaging systems such hydraulics, electrical, etc.

An engine at full takeoff thrust will tilt upward if there is no rear pylon support.

See pages 12 and 13 of the AA Flight 191 report on the pylon details:

https://www.ntsb.gov/investigations/AccidentReports/Reports/AAR7917.pdf
 
IDK if it's just me, but this material on the intake of the engine seems weird. I presume it could have collected it when it was sliding down the runway after it detached, but there shouldn't be anything on the tarmac to begin with.
If the engine had slid in the grass median before coming to rest, it would have scooped up soil and grass into the fan intake.
 
So if the engine stopped spinning suddenly, as @Cujet mentioned before, the torque could cause the motor to snap off.

IDK if it's just me, but this material on the intake of the engine seems weird. I presume it could have collected it when it was sliding down the runway after it detached, but there shouldn't be anything on the tarmac to begin with.

FOD?

Maybe this is evidence of something that was sucked in and potentially slowed or stopped the engine? I would presume the engine is strong enough to pulverize most objects but I guess anything is possible?

View attachment 308802

Think of a compressor stall as a backfire, or a human sneeze.
A good compressor stall can shoot flames back out the inlet.
In theory, yes, it could possibly stop the rotation, but very unlikely
They can be extremely violent and there can be more than one.

Yeah, no idea what that material is there by the compressor
I don’t think this has anything to do with FOD.
I reached out to an old Air Force buddy. He’s been down at the UPS for I guess close to 25 years
He’s not saying anything, he said he can’t comment
 
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That material at the front of the engine is the aramid (kevlar) containment belt that circles the fan housing. The entire stage 1 compressor (fan) is missing along with the fan case. Whatever happened to this thing happened fast and with a lot of force. The fan spinning at full take-off thrust becoming dislodged for whatever reason would certainly rip the front of the engine off.

edited to show the belt on a serviceable engine. The belt is the gold colored fabric encircling the fan case:

1762467793599.webp
 
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This is from yesterday, but for those who wish to see it, yesterday's NTSB press conference



As a more general comment, I will just say that the professionalism, respect, and overall handling of these sort of situations shown above is, from what I've seen, definitely the norm for the NTSB. It's a refreshing take on a press conference, even when discussing an emotional topic-it's factual, not speculative, respectful of those involved(including the deceased) and just overall a top notch presentation.
 
So if the engine stopped spinning suddenly, as @Cujet mentioned before, the torque could cause the motor to snap off


this material on the intake of the engine seems weird


Although we have seen torque related issues in extreme turbulence, I don't recall saying that. Probably old-timers disease.

At the risk of stating the obvious, the fan seems to be entirely missing from that engine core. These fans and hubs are very tough, so for it to be completely gone is kind of strange

I would guess that string looking mass around the engine's forward section is the Kevlar fan blade containment ring.
An example produced for testing and a real world example:

1-s2.0-S1270963816311282-gr003.jpg

main-qimg-920ba86a177c10cecadc44e784e5da05-pjlq
 
A question out of curiosity. About how much clearance is between the outer edge of that fan blade, and the inside of the housing?
Here's how to check tip clearance on a GEnx. To check all blades there's also dial indicator jig that's attached to the hub. You can get an idea of the clearance looking at the starrett gauge used in the video. Not sure about the CF6.

 
The news is now reporting that the aircraft had recently had a heavy maintenance visit in San Antonio lasting around six weeks.
That corrosion and fatigue cracks were found and repaired on this old and well used frame is of no surprise. The same is true of the older airliners we all fly on without a second thought.
After all, that's the reason that inspection intervals exist, to identify and correct problems before they become dangerous.
All we know at this point is that the left engine departing the aircraft late during the takeoff roll initiated the accident sequence.
The real question is what cause #1 to depart the aircraft.
The more I learn of this accident the more empathy I feel for the crew and those lost on the ground. The crew figured om a long and boring flight to HNL. They could not have anticipated what would happen.
 
Was there Eddy current / non destructive testing done at this San Antonio repair facility ?

Does GE make quality jet engines ?

Lots of law firms are drooling at the thoughts of lawsuit settlements of this crash.
 
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I wonder if the FAA will ground all MD-11s pending inspection of engine mount hardware? I remember seeing these types (DC-10 and MD-11) on the tarmac when I flew. The sight of them with their huge tail mounted engine always gave me an uneasy feeling.
 
The news is now reporting that the aircraft had recently had a heavy maintenance visit in San Antonio lasting around six weeks.
I was deliberately vague in post #90, but yes, this news is true. My friend, the retired UPS Captain, still has contacts in the the company. He made some calls. That aircraft had a six week heavy done "a couple of weeks ago". My friend says three shifts work around the clock for six weeks, hence the name "6 week heavy".

Scott
 
It may be a situation where the rear pylon support linkage broke, the front pylon linkage then failed, and then the engine rolled over the top of the wing damaging the wing and exposing the wing fuel tanks and damaging systems such hydraulics, electrical, etc.

An engine at full takeoff thrust will tilt upward if there is no rear pylon support.

See pages 12 and 13 of the AA Flight 191 report on the pylon details:

https://www.ntsb.gov/investigations/AccidentReports/Reports/AAR7917.pdf

Yep. Agreed. And as Billt460 posted, if the hydraulics are damaged there, the slat on that wing could retract causing the plane to roll over just like what happened with the DC-10 back in '79. I saw a dashcam video of this crash that showed the left wing dipping (with no engine on it) and clipping a power line then the crash.
 
I was deliberately vague in post #90, but yes, this news is true. My friend, the retired UPS Captain, still has contacts in the the company. He made some calls. That aircraft had a six week heavy done "a couple of weeks ago". My friend says three shifts work around the clock for six weeks, hence the name "6 week heavy".

Scott
I had no doubt that it was true. The same information is available to any of us who wish to google around.
My point was that the fatigue cracking and corrosion were hardly revelatory and were no more than would be expected in a heavy check of an aging airframe. Found, repaired, no problem.
 
This picture does not have as much detail as would be preferred, so when zoomed-in, one can only make guesses. In the picture of the CF6-80C2D1F engine on the ground, it appears as though both the fan containment ring and the low-pressure assembly has been forced aft, i.e., "squashed." Could this be from impact with the ground in a nose-down attitude from the height mentioned by the NTSB?
MD-11 Engine Seperation.webp

Looking at the rear of the engine, it also appears the high-pressure or the turbine area has been ruptured as well. Whether this resulted from ground impact or in flight is undetermined.

I am sure once this engine has been transported indoors, much analysis will be done.
 
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