Engine blew up in the shop.

Joined
Jun 5, 2003
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Location
Apple Valley, California
I dont want to get too detailed just yet. Had a car come in for AC work. I fixed that with a new condenser and everyone was happy. We all know where the condenser is placed.


Car came back a couple days later running bad. Found some plastic vacuum lines under the upper intake had cracked and we're leaking vacuum. Other than the hissing from the vacuum leak the engine sounded ok.

Another guy did that repair. He is very thorough and meticulous.

Started the engine after that repair. Engine started and idled about 7 seconds. Made a terrible noise and shut off with a bang.


It threw a rod out the side of the oil pan which also cracked the block.

The mechanic that did that repair did NOT Rev it or anything like that. I was 6 ft away and was a witnes.

How would you explain that to your customer? Imo we did nothing wrong.

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Ugh - you are guilty by association I'm afraid. The customer will likely blame you guys because it happened there. If this happened any time after the repair, that is likely the case, but in the shop is the worst case scenario. Not being a professional mechanic I'm not sure what your options are, but for the the average Joe standpoint, it doesn't look good.

I am a engineer. And in practice we are typically covered by an errors and omissions insurance policy, held by our employer. I hold my own policy to cover work I've done myself and documents I have signed and stamped in the past. Does your shop have any type of insurance policy that handles customer claims? Is this even normal practice? While I realize the shop is not at fault here, it would seem that the customer would have a claim. Could it go to small claims court? I'm not sure. Very difficult situation.
 
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I dont want to get too detailed just yet. Had a car come in for AC work. I fixed that with a new condenser and everyone was happy. We all know where the condenser is placed.


Car came back a couple days later running bad. Found some plastic vacuum lines under the upper intake had cracked and we're leaking vacuum. Other than the hissing from the vacuum leak the engine sounded ok.

Another guy did that repair. He is very thorough and meticulous.

Started the engine after that repair. Engine started and idled about 7 seconds. Made a terrible noise and shut off with a bang.


It threw a rod out the side of the oil pan which also cracked the block.

The mechanic that did that repair did NOT Rev it or anything like that. I was 6 ft away and was a witnes.

How would you explain that to your customer? Imo we did nothing wrong.

View attachment 347219
This is straight up a freak thing. The customer could have abused the vehicle, weak part etc. They're not going to be happy. If the customer service aspect to make it right works you'll have a customer for life.
 
Try to explain the theory of entropy to the owner. It affects everybody and everything. Once he groks that principle you may be able convince him that the internal entropy in his unfortunate engine reached an unsustainable entropic (chaotic) state and it self destructed.

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If he remains skeptical, your fall back explanation is to tell him that shee' happens.
 
A shop’s worst nightmare. If that had happened at the indie shop that I use I would not blame them. I have a long history with the owner and most all of the techs. I’d hope the owner would realize that most any engine is susceptible to failure at that mileage.
 
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I dont want to get too detailed just yet. Had a car come in for AC work. I fixed that with a new condenser and everyone was happy. We all know where the condenser is placed.


Car came back a couple days later running bad. Found some plastic vacuum lines under the upper intake had cracked and we're leaking vacuum. Other than the hissing from the vacuum leak the engine sounded ok.

Another guy did that repair. He is very thorough and meticulous.

Started the engine after that repair. Engine started and idled about 7 seconds. Made a terrible noise and shut off with a bang.


It threw a rod out the side of the oil pan which also cracked the block.

The mechanic that did that repair did NOT Rev it or anything like that. I was 6 ft away and was a witnes.

How would you explain that to your customer? Imo we did nothing wrong.

View attachment 347219
Turn this situation over ASAP to the foreman/manager/owner. Be ready to explain what you saw but you nor the other mechanic should be the first line of defense on this issue.
 
It came in running bad and you were diagnosing and repairing the problem. Engine threw a rod. Found the problem. Whether or not the customer believes the 2 of you is a different story. Now you get to find out what caused the quick exit of the rod to explain to the customer.
 
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