Floor jack pinch weld adapters. Rubber? Metal? DIY?

Yup, I use old hockey pucks.
I have purchased the rubber ones from Summit racing and they work fine....Just be sure you get one for your car...YES they do have different ones for different cars...I have a metal one that I purchased years ago from Eastwood and it works well too...but I like the rubber ones better as they do not mare the surface... I have also done the hockey puck method and that works well also....
 

Just ordered theses jack stand adapters. On the slow boat from China. Should be in in a month. There are a variety available for just about any vehicle; feel free to take a look. Searched everywhere for a "Made in USA" option but nothing suitable. BMW dealership said they just use a large flat pad. Seems like more and more vehicles now require a "special" adapter to raise the car. Certainly, BMW and Mercedes recommend one to avoid crushing.
 
The reason for my post. Position 1 is the pinch welds. Because of the plastic rocker panel moldings, there is not enough room for a larger 3 ton floor jack or the rubber pinch weld adapters that fit that cup. So I need some thing that is narrow or rectangular, not round like a hockey puck. Position 2 is blocked by plastic undercarriage covers in the back so I’ve been using the rear aluminum control arms. Would rather not. Removing the covers is doable, but not something that can happen in five minutes. I can’t use the crossmembers or rear differential on these vehicles.
 

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I have something like that, but frankly, they’re not very convenient if you’re stuck on the side of the road.
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Most VW have a hole in the frame that have a jack pad made to insert into them.


I do have holes like that. Going to get my calipers and see how large they are. They are position 2. Almost like the body was on a rotisserie at some point.
 
First look at how the factory jack lifts around/by the pinch welds. Duplicate that.

On my Subaru Forester and Crosstrek the factory jack lifted the frame on the inner and outer side of the pinch weld. The factory jack was designed so no weight was on the pinch weld itself but on either side of it. The pinch weld just held the jack in the proper place so it did not move/slide in or out.

Obviously other cars could be different.
 
YMMV but on my cars, I jack from the unibody "frame" rail. All the unibody cars I've seen, have this channel that runs the length, that looks a lot like a ladder frame. I put a 1xwhatever under jack and the lifting force is spread out. I can then toss a jack stand under the pinch rail (or under the "frame" rail) as I feel necessary.
I do that also, but beware that some of those boxed frames are incredibly weak and I have seen them dented, especially if you don't use some wood etc., like you mention to distribute the load.
 
That’s neat. Do you keep them on permanently?
Yes, they attach with those allen-head set screws. These are great when you have a floor jack, but if you’re on the side of the road fixing a flat, you don’t have any slot to capture of the scissor jack. 🤷‍♂️
 
I do have holes like that. Going to get my calipers and see how large they are. They are position 2. Almost like the body was on a rotisserie at some point.
I "think" they are the factory holes for holding the body during assembly. It must be the German way. I toured the SC BMW SUV factory last year and they had 4 prongs that the body sat on for all the assembly, at least up to the point the suspensions and powertrain were installed, then they had a different vertical prong that held the car up to the end of the line and wheels were installed, a few stations short of roll out. The first "prongs" allowed the car to attach to a rotisserie for various interior, fuel lines, wiring harness etc once all the light weight things were attached the body went to suspension.

I can not find these points on my '17 Highlander and researching pinch weld adapters that avoid damaging the chip and corrosion protection. Rust belt . .yuck.
 
I do that also, but beware that some of those boxed frames are incredibly weak and I have seen them dented, especially if you don't use some wood etc., like you mention to distribute the load.
I did this on an '05 Escape a few years ago. Some of the boxed unibody behind the front wheel looked sturdy enough, but it just started to collapse when I tried to lift from there.

Fortunately the damage was minor, the vehicle was a total beater and the underside already looked like it had been high centered (repeatedly) before, so I didn't feel too bad ;)
 
Yup, I use old hockey pucks.
Me too, basic, and work great.

For so many years I overthought it on the bmw buying billet adapters etc.

Then I bought the nice Esco jack stands that have flat pads and I reached out to the forum, how do I lower the car onto the stands and adapters. Someone said you don’t need adapters. You have the nice Escos
That came with flat rubber, just lower the car’s jack pads onto them…
 
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