3.5 Ecoboost cam lobe wear?

I might be wrong, but didn't Ford put out an extended warranty/customer satisfaction on the cam phasers?
I thought they were covering them to 100k?
 
What oil and mainly what viscosity?
Amsoil signature series 5w-30 since new.... However, I don't think it has anything to do with oil quality.

It looks like a design defect that was corrected on later designs.
 
Looks like its had trash running through it.

Yeah, that grooving looks bad. But no trash... always clean oil and good filter @5K miles.

What does the other head look like?

That's doesn't look good. Do all of them on the intake side look like the one in the picture or only that one?
If it's only one and the bearing diameter is within spec, perhaps it could be polished up?

I am have not checked yet, but last night when I removed the caps and saw the discoloration (heat generated) and grooving on the intake cam compared to the exhaust, I got depressed, took some pictures, and left it alone.

I am sure the other intake cam will be similar or worse since the phaser on the other head is completely destroyed.
 
Out of warranty of course, but only 75 k miles.

Great idea, I will go ahead and contact Ford. Any Ford representative on this forum?
 
I might be wrong, but didn't Ford put out an extended warranty/customer satisfaction on the cam phasers?
I thought they were covering them to 100k?
Yes and No.

They released a software patch to address the issue (at least that's what I thought). The letter said they will void the warranty if you don't get the software update.

Then they offered a pro-rated warranty but restricted the time frame till 2023.
 
I’ve seen Much worse. If you’re that concerned check them with a bore gauge.

Oil fill will those small groves. All of that is from debris going through it. As I stated you want overall diameter which can be checked with a bore gauge.

Catch your nail on everything cleanly? If so you can try to LIGHTLY Emory cloth the HIGH SPOTS ONLY. Low spots will be filled with oil. I would recheck your cam bearing clearance. You’d also need a micrometer to measure the new cam journals. And a bore gauge to measure the internal diameter of the cam journal bores. Another option are snap gauges with a micrometer but I prefer a bore gauge.

How much material were in the VVT solenoid screens?

Thank you for the suggestion. If the damage is due to maintenance issue, this may work. However, I am pretty convinced it is head design issue. This will happen again soon if I don't change the head.
 
Yeah, that grooving looks bad. But no trash... always clean oil and good filter @5K miles.





I am have not checked yet, but last night when I removed the caps and saw the discoloration (heat generated) and grooving on the intake cam compared to the exhaust, I got depressed, took some pictures, and left it alone.

I am sure the other intake cam will be similar or worse since the phaser on the other head is completely destroyed.
Any oil pressure issues with it? That cam is trashed, and the bearings have definitely eaten material, but you mentioned discoloration, which points to a lack of lubrication. This is all very concerning and requires some root cause analysis IMHO, which of course involves taking a peek at the other head to see if it's equally trashed.
 
Replace the head.
Thank s for the suggestion. That is what I will probably do.
Any oil pressure issues with it? That cam is trashed, and the bearings have definitely eaten material, but you mentioned discoloration, which points to a lack of lubrication. This is all very concerning and requires some root cause analysis IMHO, which of course involves taking a peek at the other head to see if it's equally trashed.
Do you mean lower end bearings or cam towers? I am hoping the bottom end is OK. The engine was still running fine except for the cam phaser rattle and some lifter noise.
 
Thank s for the suggestion. That is what I will probably do.

Do you mean lower end bearings or cam towers? I am hoping the bottom end is OK. The engine was still running fine except for the cam phaser rattle and some lifter noise.
The cam bearings are pretty marked up (eaten stuff). Since the engine doesn't really have "lifters", just HLA's to keep the slack out of the roller followers, I'd again be concerned about oil pressure (and delivery). What was the oil pressure like? If the cam bearings are chewed up, it's likely the rod and main bearings may be as well, this is a bit of a Pandora's box here.
 
I've never heard of excessive cam wear on a 3.5. this is a new one for me. I've seen some of the first gens in older vehicle with hundreds of thousands of miles that were having phasers and timing done. They were maintained the exact same way and the cams and journals looked brand new.
 
What oil filter was on there? With amsoil signature series oil being run, were the intervals extended? Was the oil filter up to extended intervals?
 
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