Timing Belt Replacement

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Very Nice job and thanks for the attention to detail !!!!!


Bo

Originally Posted By: Hokiefyd
I did the timing belt on our 2005 Acura MDX today. In a nutshell, it was a very pleasant experience. I've been conditioned to think that timing belts should be avoided at all costs and that they're difficult to replace (and they may be in some cases), almost necessitating a large garage bill every 100k miles. I was so pleased to find out that the intimidation of the job was so much more than the job itself.

I give at least half of the credit for my success to Eric The Car Guy. I paid for and downloaded his video on replacing a Honda J-series timing belt. He said that the video will provide all the confidence needed to do the job, and he was right. He goes through bolt-by-bolt (on a 3.0L Accord) through the entire job, stopping to show the differences between the two different kinds of timing belt tensioners (our MDX had the grenade pin type). He also recommended to tackle the crankshaft pulley bolt first, before everything else, because if you can't get that off you simply can't do the job.

I did that last night, to ensure that I was good to go for today. I got the bolt off by using the Honda crankshaft holder tool rented at O'Reillys and wedging the breaker bar I attached to that against my garage floor, at about the 7:00 position. I was of course pulling on another breaker bar on the bolt itself, counterclockwise. After much consternation, that bolt came loose. Home free! Here it is:

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I also had zero trouble moving the power steering pump out of the way, and getting the timing covers off. I did this before my friend came over (soldier with some wrenching experience). Here's the nekkid timing belt area, with the side engine mount still in place:

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Here's a view at the bottom, at the crankshaft sprocket:

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Another view of the same, looking further up:

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Fast forward some, and we have the side engine mount off (engine supported with a jack and 2x4), the belt off, the idler and tensioner pulleys off, the tensioner itself off, and the old water pump off. In fact, the new water pump is already on in this picture:

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The timing belt fought us some going on, but the reference marks are very easy to see on this engine. The crankshaft sprocket has a small arrow at 12:00 that lines up with an arrow on the block. Both camshaft sprockets have marks that line up with marks on the cylinder heads. Very easy to do and nearly impossible to mess up. The problem was, the rear camshaft just BARELY stays at what I will call the 12:00 position (mark straight up and down, to match the reference mark on the cylinder head). Rotate it clockwise just a touch and it'll snap over to about the 4:00 position. Rotate it counterclockwise just a touch and it'll snap back to about the 8:00 position. At first, this scared me to death, but after moving it back and forth with a wrench (which is much easier said than done), I found that there is apparently no piston-to-valve contact...at least not in the exact position the crankshaft was in (with #1, on the rear bank, at TDC).

So anyway, it took us 4-5 tries of getting the belt on. You have to keep the belt pretty well-tensioned on the clockwise side of each sprocket, all the way down to the crankshaft sprocket, and let all the slack be taken up at the tensioner itself. So it was difficult to keep the belt tensioned enough for us to get it "toothed" properly on each sprocket, but not so tensioned that it'd pull the rear camshaft off of 12:00. Here is the view with the new parts on:

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After we got it installed, and I checked all the marks three or four times, I re-installed the crankshaft bolt and turned the engine over 360 degrees, just to ensure that at the absolute very least, nothing crashed inside. I knew nothing would, as all of our reference marks were dead-on, but just for peace of my mind. We then re-installed the side engine mount and I started the engine and let it run for about 10 seconds, again, just to be absolutely-positively sure that it was right (and it was). I didn't take long to get everything re-installed after that.

We were done by lunch. Total work time: 5-1/2 hours, including an hour of me [censored] around with it last night by myself.

The old parts, as "warned" to me by others, are still in very serviceable condition. They look like they have half or fewer miles than they actually do (93,700 actual miles). These parts appear to be extremely durable, very well-built, and the whole system seems designed very well. There is zero indicating that any of these were even close to failure. I was duly impressed with this job. Here are the old parts...could be re-used I'm sure:

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Honda advises that the timing belt be changed every 105,000 miles or every 7 years, which ever comes first. Our car has, as noted before, less than the recommended mileage, but it is 8 years old. And some of those years were spent in storage in the desert southwest (when my folks owned it), so I wanted to get the old belt off in case of dry rot or anything else of that nature. That worry was unfounded.

Again, I can't say again how pleasurable this job was. I'd do it again in a heartbeat, and would look forward to helping anyone else with a job like this if I had the opportunity. It's not nearly as difficult as you make it out to be in your own mind. And Honda obviously designed-in access for servicing it, so it's not as if you have to remove half the engine to get to it, either. Go slow and methodical and you can certainly see a very smart method for gaining access for the whole job.

I will be glad to answer any questions about the process if anyone has them.
 
The quoted cost to have this done at the dealer is between $800 and $900, depending on the dealer. An indy garage probably would have quoted closer to $500, but that wouldn't have been with OES parts. I spent about $500 in parts, including the new Denso plugs I installed a few weeks back. If I had the dealer do the belt and the plugs, it would have been well over $1,000.

I'm most thankful for the experience I gained. I've pulled engines before and rebuilt engines before, but these were older OHV engines. Nothing as "complex" as a modern OHC engine (that would be THOUSANDS of dollars to replace if ruined), so anxiety was high.
 
Originally Posted By: mechanicx
Originally Posted By: MarkM66
Originally Posted By: mechanicx
Give me a timing chain that last the engine life,


Except when they don't. Have you read about the problems GM is having with timing chain failures?


Yeah but at least they are fixing and warrantying them and updating the design. They're not just saying this is the cam drive were using and you have to replace it at your expense peridocial. Plenty of engines have had chains that last a long time.


I agree with that.

But my issue is that I now need to hope mine fails before the warranty is up.
 
Little tip on how to easily remove the crank bolt. I prop the wrench against a strong part (cannot recall exactly where), remove the fuel pump fuse, quick crank, and oila. Loosened.

ref
 
I would fire the engine after pulling the fuse but before hooking up the wrench to the crank too.

I've had engines run for a few seconds from residual pressures.
 
Nice job, and thanks for posting! I thought these engines were a PITA to do the timing belt on but you've made it look and sound easy. Gives me hope I'll be able to do the job on my Subaru when the time comes.
 
Nice work! I actually enjoy doing the timing belt maintenance on my A6 - it's the same type of setup.

I didn't see any oil leakage at the cam or crank sprockets. Did you change any of them? It's general practice for the Audi 2.7t to change all of the engine gaskets and seals at the timing belt service just so you don't have to tear it all down again if they leak afterwards. I'll probably be tearing mine apart again soon to do all of the seals as the engine runs in a hot, cramped bay and the material doesn't last long. Maybe Honda uses better seal/gasket material?
 
Nice write-up Hokiefyd! And a big congratulations on conquering your fear and anxiety.

I intend on doing my own when it comes up this time around.

BTW, I discovered years ago that my indy had left it one-tooth-off when he did the job. Car wouldn't run right at WFO, no strong pull at WOT, gas mileage suffered. I went through a tune-up, TB clean, new filters, everything. No joy.

Didn't connect-the-dots till much later when doing some research...lo & behold. Setting it right made all the difference.

Again, congratulations!
 
Originally Posted By: refaller
Little tip on how to easily remove the crank bolt. I prop the wrench against a strong part (cannot recall exactly where), remove the fuel pump fuse, quick crank, and oila. Loosened.

ref


Not sure about the J35 in the OP's vehicle, but many Hondas (my F-series, for example) have the transmission on the passenger side and rotate CCW. The "starter trick" won't work on these.
 
Originally Posted By: oilboy123
I just did a timing belt on a friends Saturn with 4 cams and it was kind of a pain. The procedure was totally different with the online manual, the instructions with the timing kit, and the service manual. I just finally used the instructions with the timing kit. I used the other info for reference.

I have rebuilt engines and done major repairs for over 30 years and was still intimidated a bit on this job. It's an interference engine to boot. I'm still waiting on a part for the PCV system that is on order from GM. Thanks for making the Saturn parts extinct GM. I bought a special kit for doing this job off Amazon.

Good for you on getting the job done. I'm sure it gives you more confidence on bigger jobs which is a good thing!


I know exactly what engine you're talking about. Its the 3.0 saturn (Opel) engine. The three tensioners make it a bit tricky.
 
Nice job. The same job cost me $700 at the dealer. I then paid an independent $200 for my spark plugs on top of that.

Still have the valve adjustment looming on a J37 motor. Hoping my independent can do the work.

These engines are very $$$$ around 100k mark but wonderful otherwise.
 
Quote:
I then paid an independent $200 for my spark plugs on top of that.


Please relinquish your man card forever :-) [actually, I handed off a set to the mechanic and a $20 but it is really an easy job on Honda V6 engine when it is in a van or suv.]
 
Originally Posted By: Vikas
Quote:
I then paid an independent $200 for my spark plugs on top of that.


Please relinquish your man card forever :-) [actually, I handed off a set to the mechanic and a $20 but it is really an easy job on Honda V6 engine when it is in a van or suv.]


1hr labor likely book + $120 in spark plugs sold at retail. Mechanic stated not easy nor really hard on it just tight on the back of motor.

Honestly paying him the money for a cake job does not bother me much.

He has pulled my wife out of binds like a broken steering belt where he drove to her, gave him his car to drive back to shop and fixed the broken power steering belt for $40 part & labor in <15mins.
 
A mechanic like that is worth his weight in gold and I would have done the same thing. So I hope you understood I was only kidding about the man card.
 
Originally Posted By: threeputtpar
I didn't see any oil leakage at the cam or crank sprockets. Did you change any of them? It's general practice for the Audi 2.7t to change all of the engine gaskets and seals at the timing belt service just so you don't have to tear it all down again if they leak afterwards. I'll probably be tearing mine apart again soon to do all of the seals as the engine runs in a hot, cramped bay and the material doesn't last long. Maybe Honda uses better seal/gasket material?


There was no oil leakage behind any of the sprockets. When I did the spark plugs last month, there was also no oil in any of the spark plug wells.

I will sound like a Honda spokesman here, so donning flame suit... Everything I've taken off this Acura has looked absolutely like new. Here are the 93,000 mile spark plugs:

IMG_0495.JPG


The timing belt looked "used", but absolutely serviceable for tens of thousands of more miles. Though I replaced the tensioner and idler pulleys for the timing belt, they also looked like new when I pulled them off. They spun with just a slight drag (like a new pulley), rather than free-wheel forever like a worn-out bearing. The old tensioner itself seeped a little bit of fluid out when I laid it on the ground, but I didn't see any evidence of leakage on the inside of the timing cover. I replaced the tensioner also. The old water pump looked absolutely brand new. No weepage from the shaft seal, no caking/crusting anywhere on it. The old rubber o-ring seal on the back of the pump looked like it was new still.

All the rubber hoses under the hood of this car look like new. Many of them are a lighter grey silicone material instead of flat black rubber that tends to crack with age.

I guess I said all that to say that I don't know if the materials used here are better or different than those on your Audi, but they certainly are better than materials used on vehicles that I've owned in the past. Our CR-V has the same types of materials under the hood, so I expect it to age just as well.
 
That is really good to know, as we will be buying an Odyssey later this summer. I love my Audi, but hate the fact that it likes to mark its territory wherever it goes and always smells like it's on fire after I pull into the garage. I'm almost to the point where the constant maintenance outweighs the fun factor.
 
Nice write up
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I will be at 7 years next year but probably only 75k so I think I will probably go a little longer.

ETCG video gave me the courage last summer to do my largest car repair yet. Replace the struts and mounts on my wife's Camry. His video helped with giving me the confidence to take them out, compress the springs, and do the job myself and save all that money. I only wish I had went with a different brand as both front mounts are popping already.

Then thanks to this site and the Honda Pilot forum and Camry forums, I have started to do all my own fluid changes. Always did my own oil but that was it. Now I do brake, power steering, trans, vtm.

Switching to DW1 this weekend and installing the tow package on the Pilot soon to tow a pup we bought. Love saving money and not giving it to the dealer thanks to all of you guys.

Anyways, great post!
 
Great job, Hokie! Thanks for taking the time to write up and post, as well.

Too bad you won't have the pleasure of doing the same to the CRV. You could always "yank" the chain out for fun, and our benefit.


Originally Posted By: threeputtpar
I love my Audi, but hate the fact that it likes to mark its territory wherever it goes and always smells like it's on fire after I pull into the garage.


lol.gif
....just too funny!
 
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