Originally Posted By: A_Harman
I take the viscosity recommendations that the manufacturers put in their service manuals as signifying the minimum HTHS that is safe to run in their engines. An engine that is specified for an Xw20, should be safe to run 2.6cP oil. An engine that is specified for Xw30, should be safe on 2.9cP oil. Heavy duty engine manufacturers generally specify 3.5cP as minimum HTHS. This is met by 40-weight oils, which are divided into two groups; 0, 5, & 10W-40 and 15, 20, and 25W-40. It used to be that 0, 5, & 10W's could have 2.9cP min HTHS, and 15, 20, and 25W's would have 3.7 min. This is why 15W40 was the predominant weight of HDEO's, although there were certainly many "lower 40" oils that exceeded 3.5 HTHS.
Today most German engine mfters stipulate an oil with a minimum 3.5cP HTHS rating. Does that mean you can't safely run a lighter oil? Of course you can. It is only with the advent of 0W-30 and 0W-40 oil grades that they did away with recommending 20wt and light 30wt oils for warranty purposes. For example my older Porsche manual recommends 5W-20 at ambient temp's below 0C and no high speed driving. Anyone using a 20wt oil of the day who forgot to change out the oil for the appropriate oil grade based on summer ambient temp's would no doubt experience accelerated engine wear when crusing at 150 mph on the autobahn if the oil temp's soared into the 130C range.
Today mfters can avoid the whole problem by simply specifying a 0W-XX oil of a known quality with a minimum operational viscosity (HTHS vis') and still have (not ideal but) acceptable extreme cold start performance.
Mfters who spec' 20 wt oil have their oil temp's well under control even under extreme operating conditions. I would argue that no engine spec'd for a 2.6cP HTHS 20wt would still be able to operate under maximum load with oil temp's in the 140C range without experiencing bearing wiping particularly with an oil that has sheared down into the 2.2cP area or in an engine that experienced unexpected fuel dilution (such as a leaking fuel injector).
IIRC truck mfters such as Toyota and Ford that recommend 20wt oil do also suggest 5W-30 for extreme duty applications to cover their buts.
When I say oil pressure is the bottom line, what I'm really saying is a certain minimum optimum operational viscosity is what one ideally want's to know, not the oil grade, and the only way to know how close to that optimum operational viscosity you're running is with an oil pressure gauge.