Aeronut:
I have a '98 Passat 1.8T with 113k on it. I purchased it used from the original owner with 70k on it. He had the dealer change the oil, with Castrol GTX of course. Early in '04, at 102k I took it in to a QuickLube place and made the mistake of allowing them to run one of those hot-flushes. Within a week the oil pressure buzzer was on and off. I tried the kerosene in the pan overnight, doing several oil changes, and even tried ARX, but it was too late. The pressure went to 6-8lbs and the turbo spat out its bearings (BTW, it's virtually never the pressure sender that is the problem on the 1.8T. It's low pressure). Let me say that during this I put on several hundred miles trying to work out the sludge.
I ended up pulling the pan myself (I wrote up the instuctions, step-by-step, for anyone that would like to do this. Just contact me.) For most of us mortals without a garage lift this is a 2 day process.
The oil pump intake screen was clogged with sludge that looked like coffee grounds. I replaced the pump ($200). It took me 4 hours to scrape clean the crusty, baked on sludge in the pan.
I got a good used turbo on e-bay for $100, got the gasket kit for $50 and bolted on the new turbo.
Also, I replaced the crankcase breather tube (cracked) and cleaned the PCV (sludged).
I put everything back together and presto - pressure was perfect. After another oil change I put in ARX and ran the full cycle. The filter had lots of coffee grounds in it. Then switched to Valvoline SynPower 5w-40 for 7k, along with a maint dose of ARX and the Big Kahuna Napa 1333 filter. I am now into my second oil change with Mobil 1 and ARX maint dose. The oil now can go 5k before even barely discoloring and has gone from consuming a half quart every 2.5k to maybe 1/4 quart in 5k.
This car now runs so smoothly and powerfully that people riding in it actually go out of their way to mention it. My mileage is up significantly and the difference in driveability and smoothness are night and day now at 113k vs 70k when I bought it. We plan on driving this car for a very, very long time and with ARX and the big filters I have absolutely zero concern with sludging any more. The oil comes out so clean and nice smelling now at 7k that one is tempted to put it in another engine (not that I would
). Despite the abuse of low pressure and the metallic debris from the turbo bearings this engine is so quiet that all you hear is the pssst-whine of the turbo spooling and is smooth as silk now and shows no evidence of wear. The top end looks like new. It took some abuse in stride.
All this is to encourage you to reconsider dumping the car. If you can work through this with ARX and clean up those sludge particles stuck in the oil intake screen with it, and clean out the pan with it, you will have a superb car. From the sounds of the dirty oil at 1600 miles it sounds like you're doing exactly that. If you can validate that you now have good hot oil pressure at various test times, you basically have the problem licked.
For those out there with worries about their 1.8T Passats falling prey to sludge, just do the ARX, switch to the larger filters, use ARX maint or Lube Control with your VW approved synth and drive that engine!
[ April 16, 2005, 06:43 PM: Message edited by: Eric Peterman ]