Filter Flow Tests?

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I have in the past, di my own inspections of the internal components of oil filters. I have been drawn to this site by common interests. But I think that the filter flow tests that were posted on this site have no correlation to filtration quality. You cannot assume that a filter with a higher pressure drop across it is performing better filtration. The only thing that can be concluded by this test is that some filters block oil flow, period. IT is a bogus test and a wasted effort.
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I believe many here realize that more work needs to be done on the filter test. I think additional work is planned for this fall.

I would invite you to suggest what changes need to be made rather than just bashing the test.

For example, I think flow needs to be representative of typical engine flow. It was not measured in the previous testing, and I'm not sure anyone knows what it was. Secondly, oil temperature and weight have also been mentioned as possible critical factors.
 
Russ,

Well, you may declare it a bogus test, however, what you fail to realize is that it took the level of knowledge further than it had been before.

Testing of the level you are talking about involves many thousands of dollars. Are you willing to fund that? Bob has mentioned that he needs help since it takes 3 or 4 hands to do the test. Are you able to show up and help?

To me the oil filter test was a very good start. Like all tests, anyone who has nothing to contribute can stand off to the side and point foul!!

Be aware, that if you wish to point out flaws in the manner you are, the responsibility rests upon you ethically, morally, financially, and every other way to prove that your way is better.

Expect large doses of criticism.

What were you expecting to accomplish with comment?

Would the moderators weigh in on this?

Dan

[ August 21, 2003, 02:38 PM: Message edited by: Dan4510 ]
 
No one was making any serious assumptions about efficiency. However, comparing same types of media, saying a lower flow one is more efficient would be a fairly safe assumption.

The point of the flow tests was not to determine efficiency. The premise was that efficiency was of no concern, flow is paramount and should have priority.
 
I think that the test was just to determine flow rates. I don't think that any assumptions were made as to filtration rates. The Fram TG seem to have the worst flow of any filter, and I don't recall anyone saying that it filtered the best. Amsoil and K&N filters had very close flow rates, but I am almost certain that the amsoil filters has much better filtration.
 
As others have mentioned, the test was done to determine which filters have the least restriction to flow. The theory is that it doesn't help you if your oil filter stops 10 micron particles, but is constantly being a restriction to proper oil flow. The assumption is that the restriction to the oil flow is going to cause higher wear on it's own.

So if you have the choice between a 10 micron filter that is very restrictive, and always kicking in and out of bypass, or a 25 micron filter which gives you a constant flow of oil, the second filter will give you better wear numbers in oil analysis.
 
I stopped my testing because I was being threatened by a manufacturer with legal action. However with some legal advice from my employers corporate lawyers, I found out they had no legal legs to stand on. I do stand by my OPINION that the test has no merit for the following reasons:
Filter restriction in no way can be aligned with filter efficiency. There are too many factors involved and filter restriction has no bearing on filtration efficiency. Case in point: with new chevy engines, there are very loose tolerances. If a filter is very restrictive and you equate that with filtering out smaller particales, but at a lower oil pressure, than it would be safer to have a filter that is less restrictive but lets bigger particles pass(say 20 mirons) because this engine and its' loose tolerances are less tolerant to bigger particles. So effectively, all you are doing is starving the engine for oil. I just dont want people making claims about oil filetrs that are untrue. Such AS: "The more restrictive the filter is, the more it filters out." The only way you can truly measure a filters efficience at filtering is to inject a known size particulate into the input of the filter, and mease the particulate that is present on the output. This is why I consider Champion Labs to produce the finest filter on the market. They are consitently rated high on the single and multi pass tests, yet are affordable.
I stand by my assertion that these pressure tests are a wasted effort.
 
That is too bad that you stopped your tests. There were other filters that I wanted to see results on.

I still think you misunderstand the goal of the flow testing. All Bob did was measure resistance to oil flow.....period. He did not measure filtration efficiency. We can look at the manufacturer's specs (if they publish them) and check the efficiency, and compare it to Bob's oil flow tests and make a guess as to why certain filters flow better than others......but it is just a guess. As I understand it, there are many variables involved as far as filtration efficiency and oil flow such as size of filter element and media type and constuction. Obviously with a simple test as Bob's, he won't answer all the questions, and we all may have even more questions at the end of the test, but I don't see any reason to say the test isn't worthwhile.

[ August 21, 2003, 07:03 PM: Message edited by: sbc350gearhead ]
 
The only thing this test accomplished is telling you the filter restriction period. And even this is questionable because we dont know if the bypass valves were open because of the cold oil. And what definite conclusions can we draw from this? NOTHING!
 
I would like to see some good flow tests. You need to eliminate as many variables as you can. I suspect the guts of many of the filters in a manufacturer's line are much the same, a few different sizes, maybe tall and narrow and fat short, ADBV, and bypass. Bob's test rig may be close to what we need. Choosing a part number that didn't have a bypass in it would eliminate bypass questions including how much the bypass leaked. The temperature needs to be controlled, perhaps a thermostat controlled heater keeping it above room temperature. This would give us the important data on flow rate. We still need to know efficiency. The manufacturers do give that data out if it can be trusted. Then we look at the prices of the filters that have good flow and high efficiency. Is Fram's media really enough better to make up for their lack of area? Given the right numbers from a source I trusted, I would be the first to admit I was wrong about them.
 
quote:

Originally posted by Russ_Knize:
The only thing this test accomplished is telling you the filter restriction period. And even this is questionable because we dont know if the bypass valves were open because of the cold oil. And what definite conclusions can we draw from this? NOTHING!

The test is not finished though, the next level involves using oil heated up to 200F or so. That will definitely be a good test of the oil filter's ability to flow.

You'll never be able to replicate a filtration test for cheap. SWRI charges about $500 to $1000 PER FILTER to do complete efficiency testing.
 
Russ, I am sorry that you feel the test was a waste. We started the test in an effort to see if some filters flowed better than others, and as Patman stated, we are not done. If you would like to help us with the test, then by all means, let us know. As you are well aware, buying all of the filters and equipment cost us a pile of money. I am surprised and dissapointed that someone like yourself who is basically a pioneer with your filter study would not be more helpful by offering suggestions, instead of bashing it on your first post. -Joe


By the way,
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to bobistheoilguy.com

[ August 21, 2003, 09:42 PM: Message edited by: joee12 ]
 
I dont consider myself bashing the test, but my record stands by itself when it comes to bringing out the truth. I just want to point out that this test does nothing to promote good filtration, all that it shows is the flow rates of filters, and the opening statements of the test say that they assume that a more restrictive filter, is filtering better. But this is far from the truth. A more restrictive filter is just a more restrictive filter. PERIOD. IT has absolutely no relationship to filtration. I,ve cut open a SuperTech filter. This is by far the best filter in construction, and media material for the money, Yet it's brother the STP has one of the lowest pressure drops in your test. Let's let the truth come out.
 
Hear that giant sucking sound?

It's your credibility vanishing into the air.

Take your attitude and know-it-all outside. Or contribute constructively and help us out.
 
Russ's responses are interesting to me because I drew completely different conclusions from the testing. I haven't looked to see whether "the opening statements of the test say that they assume that a more restrictive filter, is filtering better," but what I looked to the tests for was a reasonable low-res simulation of filter behavior on a cold start.

On a cold start, I don't give a pair of dingo's kidneys how well it's filtering. The important thing is to get oil of any sort all over the important bits as quickly as possible. To that end I looked at the test data to find filters that exhibited a large delta (change in pressure across filter) so I'd know to avoid them or at least think twice.

This wasn't a test to look for the best oil filter, this was a test to try and replicate the conditions in an oil system using the sort of oil one would have when starting a car cold. The test-conductors collected data on filter performance under these conditions and tried to do some limited extrapolation.

Tests like this should be seen as complementary to cut-it-open tests and single-pass-efficiency tests as a way to get a general sense of how these little cans work. They should not be seen as an attempt to replicate $1000 worth of equipment on the cheap.
 
Russ-- I asked this question on an oil site started by you. This should have been the place to post it. I'm wondering why you hated Champion Labs filters in your original test-- flimsy media and rust if I remember right, and now sing the praises of Champion filters. Have the filters greatly improved or was your original opinion off?

For the record, I too use ST filters, and I do remember some rust on mid-90's STP filters, so quite possibly Champion filters HAVE improved greatly in the last five or six years.
 
quote:

Originally posted by Russ_Knize:
I dont consider myself bashing the test, but my record stands by itself when it comes to bringing out the truth. I just want to point out that this test does nothing to promote good filtration, all that it shows is the flow rates of filters, and the opening statements of the test say that they assume that a more restrictive filter, is filtering better. But this is far from the truth. A more restrictive filter is just a more restrictive filter. PERIOD. IT has absolutely no relationship to filtration. I,ve cut open a SuperTech filter. This is by far the best filter in construction, and media material for the money, Yet it's brother the STP has one of the lowest pressure drops in your test. Let's let the truth come out.

OK, I tried being nice, now it's time to get serious!

And exactly what did your very own oil filter study prove about filtration there Russ? NOTHING! You cut open a bunch of filters and looked inside them. How does this tell us which one filters better??
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So maybe your test was a big waste of time too?

The truth is, both this test and your test are indeed valid test. Neither of them test for filtering efficiency, but both of them will help people determine which filters are right for them.

Instead of coming on here with a chip on your shoulder, try being helpful.
 
quote:

Originally posted by Russ_Knize:
I do stand by my OPINION that the test has no merit for the following reasons:
Filter restriction in no way can be aligned with filter efficiency. There are too many factors involved and filter restriction has no bearing on filtration efficiency. Case in point: with new chevy engines, there are very loose tolerances. If a filter is very restrictive and you equate that with filtering out smaller particales, but at a lower oil pressure, than it would be safer to have a filter that is less restrictive but lets bigger particles pass(say 20 mirons) because this engine and its' loose tolerances are less tolerant to bigger particles. So effectively, all you are doing is starving the engine for oil.Problem with that case in point senerio is that I only used filters designed specific for my ford escort 1.9 liter engine and all consistent for this one engine therefore eliminating that. Grant you some extra stuff such as bypass and such, another story but the main filter flow tests were based on that one application therefore bearing differences have no valid point. We were studying the vast differences between different filter manufactures for that one app. I also agree, we are not trying to correlate efficiency/filtration with flow rates. Actually at this point we are not worried about eff ratings, it's already supplied by the supplier, therefore no need to repeat that on our behalf. I think what you're missing on this subject is how flow has more affect on wear numbers than how well a filter can clean in the case of a full flow filter. I can also prove to you that it does as this was established with oil analysis and why this test was born due to that test.

I just dont want people making claims about oil filetrs that are untrue. Such AS: "The more restrictive the filter is, the more it filters out." The only way you can truly measure a filters efficience at filtering is to inject a known size particulate into the input of the filter, and mease the particulate that is present on the output. This is why I consider Champion Labs to produce the finest filter on the market. They are consitently rated high on the single and multi pass tests, yet are affordable. I have no argument about what you think on that issue as again, what you're saying about efficiency is of no concern on this test. Again, you miss the point, it's about flow. Is it because of the cheap bypass valve as to why one flows better than the other? no idea and don't care but that's where construction may help determine how good the filtration ability is but again based on if the bypass is cheap or not. We are not trying to repeat the same data that manufactures have already supplied us with. IMO, flow is MORE IMPORTANT than filtration. Having a good filter can be counter productive for wear #'s based on oil analysis. I'll give you references to how this whole flow test came about and exactly why. Myself, that test you provided was pretty cool and based on that, I was recommending m1 filters BUT, when I stumbled on how the fram actually lowered my wear numbers all based on the analysis, that's when we pulled out this little test and started to recognize what was happening. The m1, being a better designed filter, was creating a heavier resistance to the flow of the oil pump. Does it mean its a bad filter, nope by no means, from what I've seen on your test it appears to be doing a better job of filtering. BUT here is something else I saw which got me to realizing that it was restricting my flow aside from just a lab report. I emptied the m1 filter and let drain for about 2 months and when I changed out the fram filter, I drained it for about 2=3days along side of the m1 filter. When I cut open the fram, most of the media was dry, but as soon as I cut open the m1, oil spewed everywhere as the case was still full. Point? Under gravity, the oil would not pass by the filter media of the m1 yet the fram did. The first m1 filter I did this on had 10,000 miles on it, so I did it again with 4k miles on it,same result.
I stand by my assertion that these pressure tests are a wasted effort. No problem, you have a right to your opinion, but you haven't got all the facts as to what exactly we are demonstrating on this. As pointed out, this was a preliminary test and there are more things to establish as flow rate of the pump set at the 40psi input with no restriction, set oil temp at engine temp and I'm also going to re run all these prior tests. I also put on a blank empty fram, to show flow drop with no restriction, a new fram again showing drop, then a 3-4k used fram and how much more of a restriction it did as well. All this info is showing much more on how a filter reacts under basic use and not providing much in opinions based on looks. This is what makes this fun and imo opens up some interesting new facts. The biggest fact I've seen, I'll use a fram before m1 filter as it's not the filtration I'm worried about but wear and that m1 filter didn't help my wear numbers which I based on your test. I found your test to demonstrate some very interesting points on filter construction and carrying this test is a continuation of where you left off. We had construction info, now we have some real flow info, as we already now efficiency info and if you see how you can lower your engines wear numbers by learning how and which seems to have a better flow, then I believe I'm accomplishing my goal. This test isn't to see which can keep an oil cleaner, but work in the whole realm of the system of flow, pressure and efficiency to achieve the best over all wear protection. Currently I am running my engine without a filter and in another 2500 miles will again pull another analysis and see how much does a full flow contribute to or against wear protection. Tell me that can't show you something you don't know. If so, give me your opinion on what I'm going to see on this next analysis, lower than before or is it going to increase the wear numbers? Like me, I have no real idea but have this feeling that they should lower, thus prove that the filter will have no bearing on keeping my wear down but actually show how the full flow filter restricts flow to what ever degree and that contributes to more wear. I'll atleast know that after I get this back. So far, based on this testing and lab reports, they both have backed up each other and that my friend makes this test more viable than just looking at construction and making the same faulty mistake I did based on your findings. Hey, I'm not perfect but for what it's worth, I'm at least providing more real info so check it out. I am really glad you jumped in with your opinions based on your experience as what you provided was great info, was it of any use? I atleast thought so, and even more so now that we have lab results and this little test. So, please, try and keep an open mind as you might just find out I may be on to something you didn't think of. I really appreciate your efforts as it was very interesting and will not condemn you for your efforts as I based your info on what exactly you were trying to do, examine quality construction as I'm trying to establish that not all filter manufactures will provide for the same engine the same exact flow results.




[ August 22, 2003, 05:38 AM: Message edited by: BOBISTHEOILGUY ]
 
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