Originally Posted By: ArcticDriver
Originally Posted By: dnewton3
Do not forget that oil filters actually get more efficient at their job (catching particulate) as they accumlate miles. Doing overly frequent OCIs and FCIs is not only wasteful, but actually causing a very slight uptick in wear rates.
A few questions:
Isn't part of an oil fliters "job" to offer high flow rates? If so, then a filter that has more captured particulates would not be as efficient at this portion of their job?
If a filter becomes too contaminated then isn't some amount of oil pulled through the bypass "unfiltered"?
I suppose we would need to know what flow rate is required by the engine at high RPM and what the flow rate is of the contaminated filter to know whether the engine is actually being starved?
Thanks.
I'll offer these generalizations, admittedly not always going to fit each exact situation, but close enough for BITOG reality.
First, know that oil filters have a lot of excess capacity for the normal application. And I mean a LOT of EXCESS capacity. If your engine runs fine, it's not producing a huge amount of contamination. If your air filter (also way over capacitized on purpose) is doing it's job, then there's not a lot of intake junk getting in either.
Filters generally have a large amount of excess. But to help out, I need to make up some fictitious numbers here ... for examples of illustration ...
When it comes to capacity, let's say a filter has the ability to hold 40 grams of particulate before it would blind off media and go into perpetual bypass. Until you know how much your engine produces and intakes, it's kind of moot. So let's say your system experiences 10 grams of particulate every 5k miles. That means it would take 20k miles for your filter to blind off. If you FCI every 5k miles, you're throwing away a lot of unused capacity. Even at 2x that OEM suggested FCI, you're still in fine shape. Again, the numbers are made up, but the concept is very real!
Next we need to understand flow potential. Most folks think of the filter as being 100% when "new" relative to the engine needs. But that's also not the case! The filters are actually made to flow WELL MORE than the engine needs, so that as they age with use, and load up with particulate, they still flow AT LEAST what the engine needs at WOT. If your engine needs 800 CFM air intake at WOT, then it's likely the air filter would be able to flow perhaps 2000 CFM when "new", and even 1000 CFM when used past the intended limit. It's even more obvious this is true when you consider a traditional diesel engine. Diesels run at full air intake ALL THE TIME (there is no throttling of the air; only fuel). So a diesel engine needs 100% of it's air from idle to red-line. So air filters on diesels have to provide 100% flow even after 30k or 50k miles. So they start out with a giant amount of excess capacity for particulate holding and flow, so that as they degrade with use (as they load up), they still provide a minimum level of performance well past what the engine needs.
When it comes to oil filters, they typically flow well more than the engine will pump at high rpm. There's an old thread here somewhere that showed information from a Pure One filter in an application for a Corvette; the filter would flow about 2x what the engine could produce as I recall. The concern was that the highly efficient media may starve the engine for flow, or go into bypass at high rpm. The data proved that both fears were completely unfounded.
Only if you grossly neglect the filters, loading them past any insane level, will they start to compromise their functional intent.
I have run normal oil filters to 15k miles, and yet the UOAs showed no detrimental wear characteristic, and the filter dissections showed the filters were fine internally.
There exists a HUGE amount of excess capacity in most normal products. Most filters have way more capacity for particulate and flow than most folks think.