there also appear to be 5 different colour codes to achieve the same clearance with slightly differing journal dimensions, which after some research appears to be a common thing for honda. the fact that the aftermarket specifies one bearing for the entire year range, assuming the crank is machined to the "standard" of those journal dimensions, is what i was getting at. the design of the engine's bottom end clearly did not change substantially over those years, even if honda's manufacturing decisions are a bit quirky.
how many miles are on that motor? and yes, that's very observant of you. i would note that you've made a point of voicing a viewpoint contrary to nearly every opinion i've expressed, presumably because you find it entertaining rather than in good faith.
if the engine is made of materials that could last 300k, 400k, or 500k with an appropriate oil and good maintenance, is it a good run? and why would you want to increase the oil viscosity only after undue wear has occurred?
i don't know where you get the idea that nvh of the same motor at low vs. high mileage isn't a good indicator of wear, it is in fact an excellent way to tell the condition of an engine. if you can hear the lifters rattling even at hot idle, piston slap, etc., that engine is a lot more worn out than one where all you hear is a smooth purr. of course, given the general atmosphere around here, i wouldn't be surprised to see you claim that it means nothing and mechanics with decades of experience are just totally wrong.
Clearly, you've been here before. Curious as to who you were in the past?
Anyways, like Ford, Honda tested existing designs with thinner viscosities and found "acceptable" performance with most of them. Where things got dicey was when they went to thinner grades like 0w-16, 0w-12 and 0w-8. There was insufficient MOFT and so they had to move to wider bearings.
Now, that's not to say all engines designed in the 90's were fine to be spec'd a thinner oil down the line. Ford had a couple that weren't back-spec'd, based on their testing and I expect Honda experienced the same. This was likely due to insufficient MOFT in the bearings, but could also have been due to valvetrain components.
I say "acceptable" performance above because, as has been discussed extensively in the past on here (so I'm sure you've seen it), there are three different modes of lubrication:
- Hydrodynamic (parts don't touch, bearings operate in this realm)
- Boundary (parts are touching, AW additives are preventing significant wear from occurring)
- Mixed (parts are sometimes touching, additives prevent significant wear from occurring)
In the shift to thinner oils, in a paper by Honda (about even thinner oils like 0w-16, 0w-12 and 0w-8), it was noted that there would be an increase in components shifting from hydrodynamic to mixed. This of course increases wear, hence a move to improved additives that operate more effectively in the mixed and boundary realms to attempt to mitigate this. Why? Fuel economy. Even with that increase in friction, there was still a small gain in efficiency. While CAFE is a significant driver this side of the pond, the Japanese OEM's were WAY ahead of us, introducing much thinner grades of oil long before they were ratified by the SAE.
What was shown was that once you started getting HTHS (high temp/high shear) visc much below ~2.6cP; below the standard for an xw-20, you had to start looking at MOFT more closely, that's how the wider bearing requirement was discovered. On the other hand, as outlined above, it was determined that many engine designs that had spec'd heavier oils still had adequate MOFT with an xW-20, which is why that grade was so rapidly adopted. While bearing clearances for production engines has remained roughly the same since the 1950's, other dimensions like width, and special coatings have been more recently studied to allow the use of oils in grades below that threshold.
Now, about those owners manuals.
Due to CAFE, only the grade that was used to achieve the CAFE rating must be spec'd in the states. That's why you see only single grade recommendations while other markets will give a broad range. That doesn't mean there's going to be a marked difference in longevity between those grades. Additive chemistry, which has greatly improved in the last couple of decades, is a driving factor there. That said, all things equal, if more MOFT means reduction in boundary and mixed operation, you will have less wear, and that's going to depend on the engine family, design, and parts selection as well as coatings and design choices like roller vs sliding followers.
Of course there are other things that factor in as well. Somebody running a cheap group II "bargain" 5w-30 that's on the limit for volatility and chalk full of cheap polymer could very well result in more ring land deposits and, if using a cheaper additive package, more ring wear, than a high quality, low volatility 5w-20 or 0w-20 blended with better base stocks and a more robust and advanced additive package.
And noise is not much of an indicator unfortunately. Many of the early GM LSx engine piston slapped right off the dealer lot. The result of short skirts and bulk-fit pistons, yet they would run hundreds of thousands of miles. I've seen sludged up engines with wicked blowby that were whisper quiet, yet have given up significant performance over when they were new. Many engines are just noisy, the HEMI's valvetrain geometry makes it one of those. Some engines with sliding followers are supposed to have their lash adjusted but don't, not due to a problem with lubrication, but ignorance by the owner of the vehicle. It's best to avoid making gross generalizations about the condition of equipment based solely on what it sounds like, particularly if you have no knowledge of its maintenance history or operating life.