When did windshields become so thin?

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I remember having the windshield in my '66 Bel Air replaced. That thing was heavy and thick, like about 1/2" thick. Windshields today are maybe 1/8" thick. That thing isn't going to stop much. I don't know how these windshields can even be considered as safe...when did windshields get to be so thin, and why?
 
Technology at play here. Modern windshields are at least two layers with a “plastic” film between to prevent shards of glass from being released due to impact from a stone or such. Some have more layers with sound deadening and the glass is much stronger too.
 
In like 10 years of driving I’ve never had a cracked windshield. So these thin windshields must be fine!

One rock chip on one car that I had repaired for $80. Hope I didn’t just jinx myself.
We have only had maybe one or two at the most of all our vehicles with no cracks. Both cars we have now have rock chips! Stopped them from spreading with the old trick... Clear fingernail polish ASAP before they started. Have used that many times. Just about every vehicle we have ends up with chips or cracks.
 
Not a windshield but I replaced the driver door glass in my '07 F150. OEM was 3/16" or roughly 5mm. The (admittedly import) replacement was 5/32" or 4mm.

I've had the replacement in for a number of years and it's been fine (shrug)
 
A modern safety windshield, laminated and made from two layers of tempered glass with a layer of polymer sandwiched between is about 5 mm or 0.2 inches thick. Acoustic windshields in luxury cars are thicker.

BITOG needs a subforum for concerns and complaints of all sorts.
 
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I think another reason there are fewer cracked windshields today, is because of the much sleeker profile most cars are designed with. The windshields on both my 2015 Jeep, and my 2018 Toyota have much less of a vertical profile than on my 1991 F-150. (Today aerodynamics is everything).

Bottom line, stones and other debris distribute less of their energy when they hit. They, "glance off". Both my Jeep and Toyota have taken stone hits that would have almost certainly cracked the windshield in my 1991 F-150. (Which has had a total 5 windshields in it in 170,000 miles).
 
We have only had maybe one or two at the most of all our vehicles with no cracks. Both cars we have now have rock chips! Stopped them from spreading with the old trick... Clear fingernail polish ASAP before they started. Have used that many times. Just about every vehicle we have ends up with chips or cracks.
Same with me. I am always impressed to see a high miles car with the original windshield without cracks.
 
I remember having the windshield in my '66 Bel Air replaced. That thing was heavy and thick, like about 1/2" thick. Windshields today are maybe 1/8" thick. That thing isn't going to stop much. I don't know how these windshields can even be considered as safe...when did windshields get to be so thin, and why?

The difference was materials of pure weaker glass in 1966 vs composite laminate glass which offers significant strength. The reality is now windshields are part of structural integrity of vehicle however in 1966 structural integrity was a joke comparatively.
 
I think another reason there are fewer cracked windshields today, is because of the much sleeker profile most cars are designed with. The windshields on both my 2015 Jeep, and my 2018 Toyota have much less of a vertical profile than on my 1991 F-150. (Today aerodynamics is everything).

Bottom line, stones and other debris distribute less of their energy when they hit. They, "glance off". Both my Jeep and Toyota have taken stone hits that would have almost certainly cracked the windshield in my 1991 F-150. (Which has had a total 5 windshields in it in 170,000 miles).
I never really got this until I bought my JL Wrangler, and the JL has the most sloped windshield of any Wrangler. Just the same, plenty of people wouldn't even make it home from the dealership after initial purchase without breaking a windshield.

Now, I don't even bother having it replaced immediately unless the crack bothers me. I'll just be doing it again in another 2 to 3 months no matter what....
 
I never really got this until I bought my JL Wrangler, and the JL has the most sloped windshield of any Wrangler. Just the same, plenty of people wouldn't even make it home from the dealership after initial purchase without breaking a windshield.

Now, I don't even bother having it replaced immediately unless the crack bothers me. I'll just be doing it again in another 2 to 3 months no matter what....
I feel you! 3 windshields in the Gladiator in 18 mos time.
 
Let me add something else. There is a game with respect to avoiding windshield strikes. Obviously, don't follow gravel trucks closely like I saw the clueless woman this morning in her new model Camry. She was drafting behind the gravel truck so closely I actually looked over to see who the moron was driving that thing.

More nuanced is that whenever you pass a big rig, pass them on a curve such that any road debris they fling up is tossed away from you. Also too, never be behind a gravel truck when passing over bridges or overpasses with pavement seams. Pavement seams shake the debris loose. And another thing, turn off the radio when coming up behind something suspect. You can't hear yourself being blasted if you're rocking out on the radio (no pun intended). Part of avoiding windshield damage is knowing how to drive.

Scott
 
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