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Originally Posted By: Vikas
I still did not understand what are the advantages of pressurized tank fro the manufacturer's perspective?


The advantage of a pressurized coolant SYSTEM is to raise the boiling point of the coolant.

Whether that cap is placed on the rad, or on a separate container is irrelevant.

The reason why there is a separate container is to catch the overflow if the system should overheat. Once the vehicle cools down, the fluid is then drawn back into the rad.

On systems without a coolant overflow tank, the boil-over fluid is simply lost. Cars like these need constant attention (top-ups). 99% of cars built since the 70's do not have this setup (too maintenance intensive).
 
I was asking the advantage of pressurized tank vs overflow tank. Are you saying that in pressurized tank, the boil-over fluid will be expelled out on the street? How can that be an advantage?

I understand pressurized tank adds active volume to the cooling system but frankly it is the size of the radiator and its flow characteristics, water pump and its flow rate that will be more important than the additional volume added by the pressurized tank.

Once again, as an engineer, I am not seeing how pressurized tank is better.
 
The one (and maybe only) advantage I can see is that if the radiator does not have easy access, the tank would provide easy access to the radiator cap. You see that on race cars. Sounds to me like they are trying to get away with not enough radiator.
 
Originally Posted By: Vikas
I was asking the advantage of pressurized tank vs overflow tank. Are you saying that in pressurized tank, the boil-over fluid will be expelled out on the street? How can that be an advantage?

I understand pressurized tank adds active volume to the cooling system but frankly it is the size of the radiator and its flow characteristics, water pump and its flow rate that will be more important than the additional volume added by the pressurized tank.

Once again, as an engineer, I am not seeing how pressurized tank is better.


Expelled out of the tank is not an advantage. In case the system is overfilled and there is no space for the expanded fluid, it will spill though the cap instead of the system blowing up.
 
Originally Posted By: borgward
The one (and maybe only) advantage I can see is that if the radiator does not have easy access, the tank would provide easy access to the radiator cap. You see that on race cars. Sounds to me like they are trying to get away with not enough radiator.


I don't think any of them have a radiator caps on BMW. The cap is on the expansion tank on the models that I've seen.
 
I thought a pressurized tank was so that you could move the cap to a better location. Most hoods slope downward, which could leave the radiator fill point below the highest point inside the engine.

Could be a design tradeoff. If "all" your vehicles use this approach, you could design any vehicle type; and just move this tank to a high location. Locate it up front, near the strut or near the firewall--won't matter. Now none of your radiators require a cap.

Edit: cap needs to be the highest location, for both filling and for purging air.
 
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Originally Posted By: Vikas
I still did not understand what are the advantages of pressurized tank fro the manufacturer's perspective?

Originally Posted By: Lolvoguy
The advantage of a pressurized coolant SYSTEM is to raise the boiling point of the coolant.

No, it doesn't raise the boiling point of the coolant system.

It actually lower the boiling point because the pressurized expansion tank doesn't have higher pressure than a system without it.

The non-pressurized reservoir doesn't effect the pressure of the coolant system, engineer may be able to raise the pressure if the system can handle it, this higher pressure will raise boiling point.


Originally Posted By: Lolvoguy
On systems without a coolant overflow tank, the boil-over fluid is simply lost. Cars like these need constant attention (top-ups). 99% of cars built since the 70's do not have this setup (too maintenance intensive).

Comparing the coolant system of the 70's and before with current Honda system the only difference is the external plastic reservoir. This reservoir can be removed when the engine is hot or cold without effect coolant operation. Without reservoir Honda vehicles can be driven normal but you may need to check the coolant level once in a while just like in the 60's and 70's and before. The external plastic reservoir is just make checking coolant level much easier and safer.

There isn't any advantage of pressurized expansion tank over non-pressurized reservoir. There are some advantages for non-pressurized reservoir.
 
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Originally Posted By: HTSS_TR

I think the radiator of my S2000 are all metal, probably aluminum.


Check the tanks on each end of the rad, they may not be. They are plastic in a lot of newer cars. And it wasn't that which finally let go on the Expedition, we got a pin hole leak in the actual aluminum rad itself. Also, I checked RockAuto and it lists your S2000 rad as Plastic/Aluminum FYI.

Originally Posted By: HTSS_TR

The radiator in my LS400 lasted more than 300k miles along with other parts except the dumb expansion tank. I replaced it more than 10-12 years ago, but I still hate it thinking $200 for a stupid plastic bottle is truly unreasonable.


That's nuts. The BMW one is $40.00.

Originally Posted By: HTSS_TR
But without it the car is disable. While I can remove the reservoir in the S2000 tomorrow and I still can drive it normally, the only problem is if I need to check the coolant level I need to remove the radiator cap when the engine is cool. The Honda reservoir is more or less is a convenience and safe way to check the coolant level without burning your hand or face. I priced it and it costs only $12(plus shipping) on Rockauto, much cheaper than the elaborated expansion tanks of other cars.


It failing is no different than an end tank or the rad, or a hose....etc failing. Yes, it happens, but it is no more likely to fail than any other part.

Also, regarding pricing, see above. The one for the Expedition is a whopping $44.00 on RockAuto as well BTW. There is currently no price or availability for the S2000 coolant recovery tank, so I couldn't confirm your $12.00 price.
 
Originally Posted By: HTSS_TR
Originally Posted By: Vikas
I still did not understand what are the advantages of pressurized tank fro the manufacturer's perspective?

Originally Posted By: Lolvoguy
The advantage of a pressurized coolant SYSTEM is to raise the boiling point of the coolant.

No, it doesn't raise the boiling point of the coolant system.

It actually lower the boiling point because the pressurized expansion tank doesn't have higher pressure than a system without it.

The non-pressurized reservoir doesn't effect the pressure of the coolant system, engineer may be able to raise the pressure if the system can handle it, this higher pressure will raise boiling point.


Originally Posted By: Lolvoguy
On systems without a coolant overflow tank, the boil-over fluid is simply lost. Cars like these need constant attention (top-ups). 99% of cars built since the 70's do not have this setup (too maintenance intensive).

Comparing the coolant system of the 70's and before with current Honda system the only difference is the external plastic reservoir. This reservoir can be removed when the engine is hot or cold without effect coolant operation. Without reservoir Honda vehicles can be driven normal but you may need to check the coolant level once in a while just like in the 60's and 70's and before. The external plastic reservoir is just make checking coolant level much easier and safer.

There isn't any advantage of pressurized expansion tank over non-pressurized reservoir. There are some advantages for non-pressurized reservoir.


You are saying he's wrong and then confirming exactly what he's saying, which is that a pressurized cooling system (regardless of whether the rad cap is on the rad or the expansion tank) raises the boiling point of the coolant.

This describes basically every cooling system in automotive use in the last 50+ years. They are all pressurized.

FWIW, both of my old Ford vehicles, my Mustang and my Lincoln had the cap on the actual radiator and a plastic overflow jug like your Honda uses. Ford moved away from that design, and it is likely due to rad placement as another poster posited, as it gives them a lot more flexibility when access to the rad (to access the cap) isn't a requirement.

I also think you are over-stating the perceived benefits of a non-pressurized reservoir because it aligns with your bias. The reality is that rad tanks and rads probably fail more often than the expansion tanks unless we are talking about very specific vehicles where that is an issue. The vast majority of manufacturers have moved to pressurized overflow tanks and it obviously isn't because it is cheaper to manufacture.

Flexalite actually has a little blurb on the difference between the two and the advantage of using an expansion tank vs overflow:

Flexalite article

Quote:
As the name implies, an expansion tank expands the coolant capacity of your vehicle’s cooling system. The coolant in the tank is part of the recirculating system, making the system work as though the radiator tanks were larger or the engine held more coolant than it really does.

When using an expansion tank, the cap on the radiator will not be pressurized, allowing the coolant to pass into the expansion tank. The pressurized cap is installed on the expansion tank. In the tank, any trapped air will be separated from the coolant. The coolant then flows into the lower radiator hose via a Y-adapter. Coolant is continuously passing through the expansion tank as it circulates through the radiator and engine.


Quote:
An overflow tank is simpler in its function and installation. Its sole job is to catch any coolant that escapes (overflows) from the radiator. This typically happens if the vehicle runs hot and the pressurized cap on the radiator allows some steam and or coolant to escape.
 
I am not sure if the article is to be believed. What exactly is being implied by "the cap on the radiator will not be pressurized"? Didn't you said before that there is no need to access radiator cap in that system? If you need a cap on the radiator, what difference does it make if it is pressurized or fixed?

Also as I said before making radiator tank bigger will give at most marginal difference. I can buy the argument that one can have radiator lower in case of pressurized tank system but then it will not have any type of cap at all.

And what in the world is a "non-pressurized" cap on radiator? There is no such thing and when that article says "the cap on the radiator will not be pressurized", I know for sure that he has lost it. In the immortal words of Click and Clack "BOOOOOOOOOOOOOOOOOGUS"
 
Originally Posted By: Vikas
I am not sure if the article is to be believed. What exactly is being implied by "the cap on the radiator will not be pressurized"? Didn't you said before that there is no need to access radiator cap in that system? If you need a cap on the radiator, what difference does it make if it is pressurized or fixed?


Flexalite is an aftermarket cooling system component manufacturer. And yes, there are vehicles that have radiator caps that are not the pressure cap for the system (pressurized expansion tank is present).

In this specific instance, they are talking about fitting a pressurized reservoir (expansion tank) to an existing system which may use a non-pressurized rad with a fill cap (very old vehicle) or "upgrading" a rad-capped system to one that features an expansion tank for greater coolant capacity.

Originally Posted By: Vikas
Also as I said before making radiator tank bigger will give at most marginal difference. I can buy the argument that one can have radiator lower in case of pressurized tank system but then it will not have any type of cap at all.


If you add a gallon of coolant to the cooling system, that's significant, particularly on a small car, some of which have a rather paltry capacity between rad and block. On a vehicle with a larger capacity system (the Expedition holds something like 38L) it would be less of a contributor.

Originally Posted By: Vikas
And what in the world is a "non-pressurized" cap on radiator? There is no such thing and when that article says "the cap on the radiator will not be pressurized", I know for sure that he has lost it. In the immortal words of Click and Clack "BOOOOOOOOOOOOOOOOOGUS"


You have to think about retrofitting a vehicle here (in the context of that article, that's what is being discussed). The radiator cap is not what sets the pressure in this case, it is the cap on the expansion tank that does.
 
Originally Posted By: HTSS_TR
Originally Posted By: Lolvoguy
The advantage of a pressurized coolant SYSTEM is to raise the boiling point of the coolant.

No, it doesn't raise the boiling point of the coolant system.

It actually lower the boiling point because the pressurized expansion tank doesn't have higher pressure than a system without it.

The non-pressurized reservoir doesn't effect the pressure of the coolant system, engineer may be able to raise the pressure if the system can handle it, this higher pressure will raise boiling point.

Originally Posted By: OVERKILL
You are saying he's wrong and then confirming exactly what he's saying, which is that a pressurized cooling system (regardless of whether the rad cap is on the rad or the expansion tank) raises the boiling point of the coolant.

This describes basically every cooling system in automotive use in the last 50+ years. They are all pressurized.


I misspoke. I meant "the system with pressurized expansion tank have lower pressure than a system without it or with non-pressurized overflow tank"

I remember the LS400 expansion tank cap pressure was 0.9 PSI, while the pressure on radiator of most Honda and other engines with non-pressurized overflow tank are 1.1 PSI or higher.

Another advantage of overflow tank is right after a long drive the level is low, I can add coolant(or water) at the time I check it at gas station.

Can you do that with pressurized expansion tank ? NO ! you need to wait a while for the engine cool down before you can remove the cap of the expansion tank. What are going to do while waiting ? Cussing is all you can do.

Quote:
An overflow tank is simpler in its function and installation. Its sole job is to catch any coolant that escapes (overflows) from the radiator. This typically happens if the vehicle runs hot and the pressurized cap on the radiator allows some steam and or coolant to escape.


I think even the 1/2 gallon milk bottle can be used as overflow tank. Overflow tank is so simple and cheap.

Personally I hate pressurized expansion tank.
 
Originally Posted By: HTSS_TR
Another advantage of overflow tank is right after a long drive the level is low, I can add coolant(or water) at the time I check it at gas station.


That's a good point.
 
Mazda Miata use regular overflow tank. Some other makes and models still use the simple overflow tank.

g-816-6614fe5cb85a2b565e594c5d04a7c46a9edea02b.jpg
 
Originally Posted By: HTSS_TR


I misspoke. I meant "the system with pressurized expansion tank have lower pressure than a system without it or with non-pressurized overflow tank"


I don't believe that is correct.

Originally Posted By: HTSS_TR

I remember the LS400 expansion tank cap pressure was 0.9 PSI, while the pressure on radiator of most Honda and other engines with non-pressurized overflow tank are 1.1 PSI or higher.


That doesn't sound right.

Typical Ford expansion tank caps range between 10 and 15psi. GM appears to be the same:

coolant_recovery_tank_cap.jpg


It looks like the Honda ones are in kg/cm2, and 1.1 is roughly 15.5psi.

Originally Posted By: HTSS_TR
Another advantage of overflow tank is right after a long drive the level is low, I can add coolant(or water) at the time I check it at gas station.

Can you do that with pressurized expansion tank ? NO ! you need to wait a while for the engine cool down before you can remove the cap of the expansion tank. What are going to do while waiting ? Cussing is all you can do.


With a pressurized tank, you should almost never have to add coolant though, because it is not exposed to the atmosphere. I have never had to add coolant to any of our vehicles unless they have developed a leak (like when the rad got the hole in it in the Expedition).
 
You should never have to add coolent just because it's a hot day. Well maybe if the temperature is 130F. I am not saying you should not ever have to add coolant, and it is prudent to check it periodically. Something is wrong if you are having to occasionally add coolant, and that should be addressed, or else the cooling system is not good enough to begin with.
 
Please correct following statements if they are wrong
1) When the article was talking about "pressurized cap", he meant cap which opens up and bleeds off excess coolant either to the overflow tank or on the road.
2) "non-pressurized cap" means even at very high pressure, the cap will not open as there is no mechanism to open it up. If there is a cap, it will be always "pressurized" while the vehicle is running.
3) Overflow tank is exposed to atmosphere and in theory could evaporate coolant to the air over period of time.
4) Pressurized tank is NOT open to the air and thus will not evaporate coolant
5) On the other hand when excessive pressure is present in the cooling system, the coolant is permanently lost instead of being later recovered from the overflow tank system.
 
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Originally Posted By: Vikas
Please correct following statements if they are wrong
1) When the article was talking about "pressurized cap", he meant cap which opens up and bleeds off excess coolant either to the overflow tank or on the road.


Correct. It is the cap that sets the operating pressure limit for the system.

Originally Posted By: Vikas
2) "non-pressurized cap" means even at very high pressure, the cap will not open as there is no mechanism to open it up. If there is a cap, it will be always "pressurized" while the vehicle is running.


Correct. Think of a rad cap with the pressure release component removed from it. It still seals from the outside, but the part that would have previously connected to the overflow or to the road is now connected to the expansion tank and flow through it is unrestricted.

Originally Posted By: Vikas
3) Overflow tank is exposed to atmosphere and in theory could evaporate coolant to the air over period of time.


Correct.

Originally Posted By: Vikas
4) Pressurized tank is NOT open to the air and thus will not evaporate coolant


Correct.

Originally Posted By: Vikas
5) On the other hand when excessive pressure is present in the cooling system, the coolant is permanently lost instead of being later recovered from the overflow tank system.


The expansion tank and the overflow have similar volumes to deal with excessive coolant expansion (and subsequently volume). The cap will exhaust air before it exhausts coolant in both cases. You can overflow your overflow just like you could overflow your expansion tank, so in that context they are really the same.

Typical fluid level in expansion tank:
blog-post-1.jpg


Honda overflow with the low and full marks:
large.JPG


You can see with both tanks at their respective levels, the space left to deal with excessive expansion is about the same.
 
Originally Posted By: OVERKILL

That doesn't sound right.

Typical Ford expansion tank caps range between 10 and 15psi. GM appears to be the same:

coolant_recovery_tank_cap.jpg


It looks like the Honda ones are in kg/cm2, and 1.1 is roughly 15.5psi.

You're most likely correct. There isn't any unit on the Honda radiator cap, I don't remember seeing any unit on Lexus expansion tank cap either. But I am very sure it was 0.9 on Lexus and I just checked Honda and it is 1.1.

Between these two pressures I think Honda system has higher boiling point than Lexus.
 
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