United 108 IAD-MUC Engine failure at 1,000 feet on takeoff

Astro14

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This has now hit the national news, I saw it on ABC last night, so, we may as well talk about it here.

United Airlines, 787-9, GE GenX Engines. Sunday, 25 July, 2025. Flight 108 from Washington Dulles to Munich.

Here is the ATC audio from that flight. The radio call sign is “United 108 Heavy” - heavy is used with ATC for aircraft that exceed 255,000#, which is true for this airplane.



As the title says, the engine failed at approximately 1000 feet when the crew was switching from tower to departure. The engine temperature and speed were climbing, even as the thrust was dropping. The engine failed, but the failure was complex.

In the 35 minutes between the engine failure and a safe landing - the crew was extraordinarily busy. The 787 has electronic checklists. The nature of this engine failure forced the crew to complete the engine overheat checklist, the engine over speed checklist, the engine failure checklist, and the overweight landing checklist before getting to the single engine landing checklist.

In general, the protocol has the Captain complete the checklists, coordinate with dispatch and operations for the recovery of the aircraft, and coordinate with the flight attendants for the nature of the landing, how long until landing, and whether or not an evacuation would be required. The captain maintains overall command, but is very busy.

The voice you hear on the radio is the voice of the first officer, who is both flying the airplane, and talking on the radio. A lot of work on his part.

Any hesitation you hear in his voice is because there is coordination between the Captain and FO taking place inside the cockpit before replying with a course of action. For brevity’s sake - the FO frequently skips the full callsign. That’s solely to communicate more rapidly - the controller is focused on this flight, both parties know who is talking and why. This is the mark of an experienced pilot - what needs to be said and nothing more. The communication is often clipped and precise - again, the mark of an experienced pilot communicating quickly.

The crew elected to jettison fuel before landing. The 787 has a sophisticated jettison system, where you simply set the landing weight that you want, and the airplane takes care of getting rid of the excess fuel.

The minimum altitude for jettisoning fuel is 5000 feet, but that is above ground level, and the terrain around Washington Dulles is a few hundred feet. So the crew elected to climb to 6000 feet. One of the points of coordination is that ATC told them they were OK to dump, but the crew saw that they were over a very populated area and elected to wait a bit to minimize any risk with the jettison. Great Situational Awareness on the part of the crew.

Some of the YouTube comments that I’ve read have to be from the dumbest people on the planet. I say that, sincerely. People are commenting on a complex scenario without understanding any of the factors that go into the decisions that affect the outcome of the scenario.

ATC was extraordinarily helpful in this. But some of the YouTube commentators think that ATC talked too much.

The crew was extremely busy, but some of the YouTube commenters thought that the crew took too long to land. Those commenters are inexperienced - they haven’t ever had to manage an airliner and accomplish all that this crew accomplished. 25 minutes is a very short time, to manage the engine, run the checklists, jettison the fuel, set up and brief the approach, coordinate with operations for the recovery and tow in, and thence to land the plane.

The crew was extremely calm, but some of the YouTube commenters thought otherwise. ICAO requires that “Mayday” be said 3 times in the event of an emergency - and an engine failure constitutes an emergency, so, no, the pilot wasn’t panicked, he was following procedure.

I have seen literally hundreds of crews manage similar problems in training. It’s what I do. I am an evaluator, I put crews into complex, difficult situations, like an engine failure, in the simulator, and I evaluate their performance.

In my considered, experienced, and professional opinion this crew did a magnificent job. They were calm. They coordinated everything brilliantly. They got it all done quickly, precisely, and professionally, they didn’t miss a thing, and the airplane landed gently and safely back in Washington, Dulles 35 minutes after it took off.

This crew, and this FO in particular, did a outstanding job - that’s why it took over a week to hit the national news - an engine failed, the crew handled it, and then the airplane landed uneventfully.

200+ people were in great hands on Sunday night.
 
Thanks for the evaluation A14. This kind of success story is needed.

How much fuel would get dumped in this situation of a heavy and is there a mechanism to atomize it or something? Does it get to the ground?

Edit: did some research and understand it better but if you have any thoughts about dumping you could share with us clueless civilians your experience is much appreciated. Would every pilot flying the big jets dump fuel in their career?
 
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This has now hit the national news, I saw it on ABC last night, so, we may as well talk about it here.

United Airlines, 787-9, GE GenX Engines. Sunday, 25 July, 2025. Flight 108 from Washington Dulles to Munich.

Here is the ATC audio from that flight. The radio call sign is “United 108 Heavy” - heavy is used with ATC for aircraft that exceed 255,000#, which is true for this airplane.



As the title says, the engine failed at approximately 1000 feet when the crew was switching from tower to departure. The engine temperature and speed were climbing, even as the thrust was dropping. The engine failed, but the failure was complex.

In the 35 minutes between the engine failure and a safe landing - the crew was extraordinarily busy. The 787 has electronic checklists. The nature of this engine failure forced the crew to complete the engine overheat checklist, the engine over speed checklist, the engine failure checklist, and the overweight landing checklist before getting to the single engine landing checklist.

In general, the protocol has the Captain complete the checklists, coordinate with dispatch and operations for the recovery of the aircraft, and coordinate with the flight attendants for the nature of the landing, how long until landing, and whether or not an evacuation would be required. The captain maintains overall command, but is very busy.

The voice you hear on the radio is the voice of the first officer, who is both flying the airplane, and talking on the radio. A lot of work on his part.

Any hesitation you hear in his voice is because there is coordination between the Captain and FO taking place inside the cockpit before replying with a course of action. For brevity’s sake - the FO frequently skips the full callsign. That’s solely to communicate more rapidly - the controller is focused on this flight, both parties know who is talking and why. This is the mark of an experienced pilot - what needs to be said and nothing more. The communication is often clipped and precise - again, the mark of an experienced pilot communicating quickly.

The crew elected to jettison fuel before landing. The 787 has a sophisticated jettison system, where you simply set the landing weight that you want, and the airplane takes care of getting rid of the excess fuel.

The minimum altitude for jettisoning fuel is 5000 feet, but that is above ground level, and the terrain around Washington Dulles is a few hundred feet. So the crew elected to climb to 6000 feet. One of the points of coordination is that ATC told them they were OK to dump, but the crew saw that they were over a very populated area and elected to wait a bit to minimize any risk with the jettison. Great Situational Awareness on the part of the crew.

Some of the YouTube comments that I’ve read have to be from the dumbest people on the planet. I say that, sincerely. People are commenting on a complex scenario without understanding any of the factors that go into the decisions that affect the outcome of the scenario.

ATC was extraordinarily helpful in this. But some of the YouTube commentators think that ATC talked too much.

The crew was extremely busy, but some of the YouTube commenters thought that the crew took too long to land. Those commenters are inexperienced - they haven’t ever had to manage an airliner and accomplish all that this crew accomplished. 25 minutes is a very short time, to manage the engine, run the checklists, jettison the fuel, set up and brief the approach, coordinate with operations for the recovery and tow in, and thence to land the plane.

The crew was extremely calm, but some of the YouTube commenters thought otherwise. ICAO requires that “Mayday” be said 3 times in the event of an emergency - and an engine failure constitutes an emergency, so, no, the pilot wasn’t panicked, he was following procedure.

I have seen literally hundreds of crews manage similar problems in training. It’s what I do. I am an evaluator, I put crews into complex, difficult situations, like an engine failure, in the simulator, and I evaluate their performance.

In my considered, experienced, and professional opinion this crew did a magnificent job. They were calm. They coordinated everything brilliantly. They got it all done quickly, precisely, and professionally, they didn’t miss a thing, and the airplane landed gently and safely back in Washington, Dulles 35 minutes after it took off.

This crew, and this FO in particular, did a outstanding job - that’s why it took over a week to hit the national news - an engine failed, the crew handled it, and then the airplane landed uneventfully.

200+ people were in great hands on Sunday night.

Appreciate your insight. As far as the Youtube comments-Social Media gives people with no experience or ignorance a platform that wasn't' around before the Internet. So it is what it is.

It never ceases to amaze me how calm and professional pilots are-when faced with (what could be) the making of a potential disaster.
 
Thanks for the evaluation A14. This kind of success story is needed.

How much fuel would get dumped in this situation of a heavy and is there a mechanism to atomize it or something? Does it get to the ground?
They must have been over rural MD across the Potomac from Leesburg. Otherwise iIt's very populated around Dulles.
In the early 80's there was a Federal Noise Abatement Zone all around Dulles. Some Big time money got it reduced or removed to nothing. So developers built houses beside and both ends of the airport. My GF lives across Rt 28 which runs parallel to the main runway. At times her house shakes from the thunder of takeoffs. In some of those communities, if you are outside, you have to stop talking when they go over every 45-60 seconds. I'm talking big expensive homes.
 
Astro, on an engine-out landing on a twin is thrust reversing used? Seems like that could get squirrelly in a big hurry if so. Or maybe not, what do I know. I did spend 22 seconds googling this and it looks like the answer lies somewhere between of course we do and oh hell no.
 
Thanks for the evaluation A14. This kind of success story is needed.

How much fuel would get dumped in this situation of a heavy and is there a mechanism to atomize it or something? Does it get to the ground?

Edit: did some research and understand it better but if you have any thoughts about dumping you could share with us clueless civilians your experience is much appreciated. Would every pilot flying the big jets dump fuel in their career?
We used to dump fuel all the time in the Navy. Over the ocean, we would dump it at whatever altitude was required, but we would “adjust landing weight“ as we called it back then in order not to exceed the max landing weight of the aircraft. There are engineering limits for maximum landing weight on a carrier. They are not flexible.

A fully fueled F-14, no weapons, no tanks would weigh about 60,000 pounds. If you arrived overhead the ship at say, 58,000 pounds, and you were told “Charlie“, meaning to land immediately, you need to get rid of 4000 pounds to get down to 54,000 landing weight. It only took about two minutes and we didn’t care about the altitude when we were over the ocean. Minimum altitude for fuel jettison over land, except in case of emergency, for the Navy was 6000 feet above ground level.

For the FAA, as well as the US Air Force, that altitude is 5000 feet above ground level. No, I have no idea why the slight difference.

When you dump fuel, it’s getting pumped overboard, and in this case, through little nozzles on the outboard part of the wings, into the slipstream of the aircraft. The fuel is liquid until it hits that 200+ mile per hour air velocity, where it gets atomized pretty quickly. Then it starts to evaporate because it’s in very small droplets.

5000 feet is enough altitude for the fuel to evaporate completely before it reaches the ground. That is, turning from liquid to gas, it’s then kerosene vapor at that point.

Most widebody aircraft are capable of jettisoning fuel. For example, on the 747, maximum takeoff weight was 875,000 pounds. Maximum landing weight was 630,000 pounds. If you needed to get from Max takeoff to landing weight, you need to be able to jettison about 245,000 pounds of fuel. That takes a while.

Further, most commercial aircraft are able to handle a 600 ft./min. Sink rate at maximum landing weight. That’s a structural limitation on things like the wing spar and the landing gear themselves.

Most commercial aircraft are able to handle a 360 ft./min. sink rate landing at maximum takeoff weight.

So, structurally, most commercial aircraft can handle a landing at maximum takeoff weight.

The question becomes one of landing safety - with all that weight to stop, there may be a brake energy consideration. A runway length consideration. In short, there may be a lot of really good reasons to jettison fuel.

I said that most widebody aircraft are capable of fuel jettison, so that includes 787, 777, 767, and 747

It does not include narrow body aircraft. The 757 for example, cannot jettison fuel, neither can the airbus A320, nor the 737.

Depending on aircraft design, you may not be able to get down to maximum landing weight anyway. In the 767, for example, the fuel jettison pumps only jettison center tank fuel. With a normal passenger/cargo loading, and full fuel in the wings, you will still be above maximum landing weight, though you can get rid of the fuel that was in the center tank.

Ultimately, it becomes the crew’s decision on what offers the greater level of safety.

I wasn’t in the cockpit on this flight. Adjusting landing weight, and it seemed to only take a couple of minutes, appears to have been the most prudent course of action.

For me, in a 767, the airplane that I fly the most, because we can’t quite get to landing weight, it would really depend on the condition of the runway. If it were wet, or short, then yes, I would jettison as much as we could. If it were long, and dry, I might not bother. The 767 jettison‘s fuel much more slowly than the 78, and I can’t get down to landing weight anyway.

But this is an apples to orange comparison. The 787 is a very different animal than the airplane I fly. Interestingly, they cannot taxi the 787 on a single engine. I’m not certain why, but it is prohibited in the flight manual, so once the crew cleared the runway, they had to get shut down and towed back to the gate.

On my airplane, we would simply taxi back to the gate with one engine shut down, assuming that the crash fire rescue folks had examined the engine, and there was no external damage or concern with moving the Airplane.

I have had a copy of the 787 flight manual in my library for quite a while. I go through it periodically, mostly out of professional curiosity. The 787 is an amazing airplane.

But this event is more about an amazing crew acting in concert with each other. That’s the impressive part. Not how good the airplane was, but how good the crew was.
 
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Excellent coordination between all controllers. Very professional. Thank you for sharing.
I agree. It’s funny, but I simulate an air traffic controller when I’m doing an evaluation in the simulator.

I’ve had Emergencies in Flight and I’ve had lots of interaction with air traffic controllers.

The guys on this tape, the controllers, were extraordinarily helpful. They offered a set of options, and they were patient.

There is some required information that they need - The number of souls on board, the nature of the Emergency, and the fuel remaining in time, but they didn’t bother/pester the crew to get that information. The crew provided it, knowing that ATC needed it.

I think the criticism of air traffic control in this instance was one of the things that really bothered me about the YouTube comments.

I thought the controllers were great.

The crew themselves thought the controllers did a great job. That’s perhaps all you need to know. 😎
 
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Astro, on an engine-out landing on a twin is thrust reversing used? Seems like that could get squirrelly in a big hurry if so. Or maybe not, what do I know. I did spend 22 seconds googling this and it looks like the answer lies somewhere between of course we do and oh hell no.
It is a matter of technique. The landing performance calculation is predicated on using all available reverse thrust. So, if the runway is long and dry, and I don’t need to stop as short as is possible - then, Idle reverse.

But if it’s short, or wet, or I’m close to the limit, then yeah, full reverse on the one good engine, which is going to require a fair amount of rudder.
 
Great write up Astro! I remember as a kid living in a house which was in the final approach of runway 22L at JFK. IIRC that was the most used/or one of most used runways in the USA for quite a while. They would often drop fuel which we'd see floating in the swimming pool.
 
Great write up Astro! I remember as a kid living in a house which was in the final approach of runway 22L at JFK. IIRC that was the most used/or one of most used runways in the USA for quite a while. They would often drop fuel which we'd see floating in the swimming pool.
That was probably before the “minimum altitude” days!

I appreciate the kind words.

We, as a profession, and as a company, are very thoughtful about fuel jettison.

This story sticks in everyone’s mind when the subject comes up:

https://en.wikipedia.org/wiki/Delta...turned back towards,schools and a high school.

Dousing a half dozen schools with liquid fuel from low altitude is a major screw up in coordination, both inside the cockpit and between cockpit and ATC.
 
I think the criticism of air traffic control in this instance was one of the things that really bothered me about the YouTube comments.
I didn't bother reading the comments. I've heard plenty of controllers that bordered (or crossed the line) on being downright adversarial along the lines of "What makes you think that's an emergency?". Sorry you're having a bad day in the tower (or at home), but get that chip off your shoulder while on frequency.
 
I agree. It’s funny, but I simulate an air traffic controller when I’m doing an evaluation in the simulator.

I’ve had Emergencies in Flight and I’ve had lots of interaction with air traffic controllers.

The guys on this tape, the controllers, were extraordinarily helpful. They offered a set of options, and they were patient.

There is some required information that they need - The number of souls on board, the nature of the Emergency, and the fuel remaining in time, but they didn’t bother/pester the crew to get that information. The crew provided it, knowing that ATC needed it.

I think the criticism of air traffic control in this instance was one of the things that really bothered me about the YouTube comments.

I thought the controllers were great.

The crew themselves thought the controllers did a great job. That’s perhaps all you need to know. 😎
What is the history of “number of souls” ? I have seen PAX numbers used on charters - and always heard number of souls post crashes …
 
That was probably before the “minimum altitude” days!

I appreciate the kind words.

We, as a profession, and as a company, are very thoughtful about fuel jettison.

This story sticks in everyone’s mind when the subject comes up:

https://en.wikipedia.org/wiki/Delta_Air_Lines_Flight_89#:~:text=Flight 89 turned back towards,schools and a high school.

Dousing a half dozen schools with liquid fuel from low altitude is a major screw up in coordination, both inside the cockpit and between cockpit and ATC.
I'd guess long before, IIRC it was probably in the early 1970's, and went on for several years.
 
I assume the plan is to circle at a sufficient altitude and distance to the airport so that if the other engine were to fail at any time, they would be able to glide in.

SOS does not stand for anything. In Morse code it is a special single sequence, since the three short, three long, three short is sent without the proper gap between letters. On a voice radio you would say "Mayday" (which is a contraction of the French words for "Help Me") instead of "S-O-S."
 
So, structurally, most commercial aircraft can handle a landing at maximum takeoff weight.
Is this presuming that the plane lands softly? I understand when the runway is wet, the landing is supposed to be a little harder so that they tires don't hydroplane.

So does landing in the rain with a harder force increase the stress on the landing gear beyond the max weight, or will the pilot just try to land it softly regardless of rainy conditions?
 
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