Our 261K mile old Honda Element had its first serious failure

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Mar 3, 2011
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The Willow Creek District AVA
Hola Y'all:

Given all the recent interest in Valvoline Restore and Protect I decided to try it, just because. Let me say, the stuff works. See my thread.

https://bobistheoilguy.com/forums/t...miles-report-on-progress.393783/#post-7192812

The K24 motor didn't leak or seep and it used only about 1/4 quart of oil per 5K OCI, but given the cleaning nature of R&P my first thought was that the rear main seal leaking. I pulled the flywheel cover, the area where the leak was most evident, but found the flywheel dry, so the leak wasn't there. Transaxle half shaft possibly? Nope.

Oil was leaking from the head gasket instead. In the pictures notice the little chamber that's part of the block. This was full of oil, which caused oil to drip down the flywheel side of the engine.

Sue and I love our Element but this was not going to be an inexpensive repair. I've pulled many heads. Years ago I even pulled my E-Type Jag's V12 engine and transmission by myself in one gigantic lump, with a little help from Sue.

But that was back then. At age 72 I had little interest in pulling the Element's head by myself. Had it been a push rod motor I would have done it, but being a chain driven OHC motor made me shy away from the job.

After a month of internal debate on whether we should sell it and buy something new, I finally decided to fix it. I had the Honda dealer we bought it from perform the repairs. It wasn't cheap (!) but I feel confident they did a good job. For anyone who turns wrenches, it's a fact that working on something on a regular basis affords you the ability to learn all the tricks to make the job go smoothly. That was my thinking in taking it back to the Honda dealer.

Sooooo, the repair and its cost. The job included resurfacing the head, head gasket and valve stem seals, new head bolts and washers, timing chain, chain tensioners and guides, VTEC spool valve and sensors, water pump and thermostat, serpentine belt and idler pulley, plus an AC recharge.

I had the serpentine belt, idler pulley, and AC recharge done just because the car was there. I had the VTEC spool valve and sensors replaced because the parts were relatively inexpensive and the spool valve is easy to replace with the head off. Timing chain and related items were all part of Honda's "head gasket replacement kit". Water pump and thermostat were replaced because those reside on the front engine cover, which had to come off. Might as well replace them.

I got a bit of a shock when they found the head bolt near the oil leak had snapped (the oil gallery from the block to the head meet in that area). Was that broken bolt seized in the block?! Thankfully no!

I got the car back yesterday and it runs just like it did before I took it in - which is perfect. But it's no longer leaking oil. Yay!

To replace the Element with something equally useful would have cost a minimum of $35K. Not a chance am I going to drop that kind of money for something new. We have a nice four car fleet and the Element is part of the clan.

The grand total for the repairs? $5,582.71. Worth every penny, for me at least.

Scott

This is after two overnight parks.
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Rear main seal was fine.
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Was the leak from the half shaft? No.
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Oil on the tail of the transaxle.
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A view from above. I power washed everything spotlessly clean to help find the leak. This is oil spatter after a 20 minute drive. Notice that little angular shape in the bottom of the picture? Full of oil!
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I cleaned the oil out of the chamber. It would refill after just 20 or 30 miles.
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The broken head bolt. I had all 10 replaced.
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:love: I was grinning like chimp and gave it a loving pat on the steering wheel after picking it up.
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Thanks for sharing. As one gets older, we realize that it is not only o.k. , but we earned the privilege to afford letting someone else work on our cars. It's a nice place to be - I'm just starting to accept this as a devout DIYer.

I actually think your cost was not excessive. There are always risk factors such as an accident sending it to the bone yard before your investment breaks even. Such is life.

Best wishes for another 100,000 200,000 miles of (almost) carefree driving.
 
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Well done....maybe your Element will be traveling around to Honda Element club meets and getting the high mileage award!
I, for one, will be interested to hear how the old girl fares going forward.
 
Thanks for sharing. As one gets older, we realize that it is not only o.k. , but we earned the privilege to afford letting someone else work on our cars. It's a nice place to be - I'm just starting to accept this as a devout DIYer.

I actually think your cost was not excessive. There are always risk factors such as an accident sending it to the bone yard before your investment breaks even. Such is life.

Best wishes for another 100,000 miles of (almost) carefree driving.
I feel confident it will reach 400K miles without difficulty.

FWIW, labor was $2,867.50, parts $2,640.47, tax $224.74, minus a "feel sorry for me discount" of $150. Haha.

Scott
 
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That is one clean car with that amount of miles . Hardly any corrosion. I think you made a smart decision. Most people say they wouldn't sink that kind of money on a car with that many miles but fail to realize replacement cost are many multiples of the repair. With a car as nice as yours its a smart choice.
 
It was money well spent in my opinion. Nice looking vehicle and it should go many more miles. I have almost 151,000 miles on my Civic and I have saved lots of money by not trading it off. Repairs have been minimal.
 
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That is one clean car with that amount of miles . Hardly any corrosion. I think you made a smart decision. Most people say they wouldn't sink that kind of money on a car with that many miles but fail to realize replacement cost are many multiples of the repair. With a car as nice as yours its a smart choice.
Well worth doing the repair!
 
I think you made a smart decision. Most people say they wouldn't sink that kind of money on a car with that many miles but fail to realize replacement cost are many multiples of the repair. With a car as nice as yours its a smart choice.

It was money well spent in my opinion. Nice looking vehicle and it should go many more miles. I have almost 151,000 miles on my Civic and I have saved lots of money by not trading it off. Repairs have been minimal.

Exactly. Drive 'em, maintain 'em, don't abuse 'em, and most cars will last a very long time.

Scott
 
Most people say they wouldn't sink that kind of money on a car with that many miles but fail to realize replacement cost are many multiples of the repair. With a car as nice as yours its a smart choice.
I expect I get another 100K trouble free miles out of it. The repair cost amortizes to just 5.5 cents per mile. Depreciation on a new vehicle would be many times that.

Scott
 
I had gotten top end rebuild on an old car before and most of the time the mechanics would recommend swapping in a low mile engine pulled from another car (either imported front end clip or a rear end total in the US). Typically it cost around $3500 or so for a Japanese engine in low demand.
 
Good job on investing in your Honda, you went about it with preventive maintenance in mind also. Car is in very good shape for the year. Hopefully you get another 200K pain free miles.
I genuinely believe it can reach 500K miles without much difficulty. Weird thing is, even after all these years and miles I still enjoy driving it.

Scott
 
I feel confident it will reach 400K miles without difficulty.

FWIW, labor was $2,867.50, parts $2,640.47, tax $224.74, minus a "feel sorry for me discount" of $150. Haha.

Scott
In my view, this is one of the select few vehicles with which it is wise to do what you did with. Elements are durable by design.

I am eyeballing HRV, with similar basic mpg's but seemingly durable too...Hybrid to NA ?
 
In my view, this is one of the select few vehicles with which it is wise to do what you did with. Elements are durable by design.

I am eyeballing HRV, with similar basic mpg's but seemingly durable too...Hybrid to NA ?
One of the things that helps the Element's longevity is the large under hood area. I can see the ground when looking down at the engine! Even something like a hot shut off, under hood heat soak is less. IMO, this is beneficial over time.

Scott
 
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