Disclaimer: Note the time. I really shouldn't do this when I'm tired. It's hard enough communicating my chaotic conceptual views when I'm (for me) coherent - proceed at your own risk
Okay, Puro uses a slightly higher bypass setting then Wix in most of their filters. We used to have published settings for the older SD Amsoil filters ..but they don't appear to give this out for the EaO's.
Here's how it goes- [side note]basically - YMMV and there are always exceptions - this has been a long term "open book" (shared) self education that has had many concepts altered and/or expanded in the discovery. As Drew pointed out, I went to great lengths to get as much "real" data as I could within my operational universe. This applies to most conventional oil system configurations for most encountered conditions - aka: the life most of us know
All comments/observations/theories/beliefs/assumptions are based on minimal or no effects due to media loading. Effects of loading will alter and/or exaggerate differentials, but will not alter the basic concept attempting to be communicated.[/side note]
Okay, the bypass valve works in conjunction with the oil pump relief valve..but not exclusively.
The bypass valve protects your engine from oil starvation (thanks Pete C.)
IN GENERAL, the bypass valve setting protects the media from too much stress. While some design higher bypass settings for full filtering under broader conditions, the media must be reinforced to endure that added stress (VW/AUDI/Porsche to name a few).
If your oil pump is in relief, you have an elevated differential across your filter media. This can reach the bypass valve setting if the relief volume vs. the total volume produces low enough engine side "back pressure". Keep in mind that pressure will be a product of a given volume of oil moving at a given velocity ..at a given viscosity. Your pump will (typically) attenuate at a given peak pressure ..and your engine will develop back pressure only according to the volume that it can pass. This will be lower than the pump's peak pressure.
If your downstream oil passages are empty and/or of long length, you can experience higher PSID until the oil galleries are fully enveloped (so much pressure on one side ..no "back pressure" on the other). Here is one instance where the media can appear restrictive. AT THIS POINT ..there is no loss of flow. A "better flowing filter" and a "more restrictive filter" have absolutely NO effect on what the engine is seeing for oil. Your oil pump is NOT in relief ..therefore all sensible volume is being pumped to the engine. Same volume ..same rate of flow.
IF the visc is high enough and the "time to full envelopment" is long enough, then you can get a brief bout of enough PSID to reach the bypass threshold. Once the engine is fully enveloped AND the pump is NOT in relief, you've got a series circuit and the filter retreats to a subordinate division of its respective resistance "in line" ..which is very slight. Think of a 6 foot 100 feet long with a 1 foot choke at mid span. As you fill one end of the pipe with water, with a high volume flow ..the differential at the choke point will be substantial. When the other end of the pipe is filled (assume dead head), that differential will disappear). Now put another 1 INCH outlet on the end of the now fully enveloped 6 FOOT pipe ..and you see that the 1 foot choke has virtually no meaning in terms of "restriction". It's only in the transitional state from not being enveloped to being fully enveloped where it shows itself.
Now IF the oil pump goes into relief, then we don't have a series circuit. We have two flows. One traveling to the engine, and one being shunted or recirculated to the sump or the suction side of the pump. This will occur when your pump output in "volume at viscosity" exceeds your peak pressure limits.
Let me attempt to illustrate:
1gpm of flow @ 100psi
Maximum pressure: 100psi at the pump
Filter limit: 15PSID
Minium pressure below the filter: 85psi
So the flow that would have produced 100 psi at the engine is only producing 85psi. Doesn't it reason that 85% of the sensible flow is going to the engine (the true physics of this may be slightly different - but it works for our purposes)??
The filter (above and below) allows us to view the flow divergence in resultant pressures.
Now as the relief valve on the pump closes (oil gets more fluid - overcomes being at rest ..or moving a static column of oil to a dynamic column of oil) these two flows converge and come to unity. As they come to unity, the differential across the media will dissipate to express the velocity changes. Think river rapids or flood planes in their transitions from one to the other. Same gpm ..different velocity.
How this would look to you if you had two separate gauges above and blow the filter:
Let's say it's 10F and you've got 15w40 in your engine. Your engine has an 80psi limit on the oil pump. Let's assume for the moment that your engine caches a good amount of oil and that your oil filer tends to remain full. This will allow us to have no delay in seeing pressure(s) developed.
You start the engine and both needles go screaming up toward 80psi ...when you reach a certain pressure ..let's say 60 ..the downstream (engine side) slows a bit ..while the engine side continues straight on up toward 80psi ..sorta dragging the lower needle with it. This will be the differential that the bypass valve on the filter allows. The span of the differential will begin to compress as the oil pump relief valve closes.
Q: But what's happening when I start and my needle sits there for a few seconds.
Your pump may be "spinning its tires" to get traction while trying to push (and pull) a very thick and cold static column of oil. Think of a steam locomotive or a car doing a burn out. They're both spinning their wheels until the push applied can physically move the mass from a standstill to a true traction state. Sorta like a boat going from a standstill until planing off (but more solid after hook up). Oil doesn't accelerate on a dime ..especially when very cold. It also may not accelerate as fast as your engine can on the way up to 7000-9000 rpm.
Now there are PSID spec's for filters. Something (for example) 10PSID @ 10gpm with a 15CST fluid. This you can use for comparisons ..but most engine will have a hard time processing 5 gpm without being at a higher rpm state and near or at a peak pressure ...so it kinda throws the whole 10PSID thing out the window unless you fall into very narrow confines.
How about those who report less "noise" with a Wix vs. a PureOne vs a this or that? Don't get me wrong, not all filters are created equal in terms of "resistance". If you've got a leaking oil pump (either by design or wear) ..then you're sorta in a state of pump relief perpetually. While no oil pump is prefect ..they're good enough for us to regard them as such. So ..if you get noise (lingering for a while - not start up rattle) think of the vast number of units that don't regardless of which filter is used.
There you have it! Clear as mud!