Just to clarify: whenever the AC is running and cooling second floor only, zone #2, (around 500sq ft room) - temp delta is awesome, 20deg or so, even on a 100+ day. Once the main zone kicks - it is no so good anymore. This makes me think (as well as the HVAC spec I had a conversation with) that current system is just not enough for square footage. Refrigerant pressure is good, filter is clean, there is some insulation in the attic (shiny stuff on the roof) but i don't think it does much - attic is hot as hell on these 100+ days. There are vent mushrooms in the attic so I keep garage slighlty open with the attic door open to keep the air flowing. Also, any AC calculator I look at it says that for the zone I'm in and sq ft of the house I need at least 5t