OK, update on this engine and truck. Replaced the Cam and lifters in June or July of 2023. 2 months and 10k miles later, it dropped a valve, and put a massive hole in the #6 piston. Truck sat for a bit, before I dropped a brand new 6.4L long block in it.
Finally tore down the old 5.7L, and found the EXACT same wear pattern on the brand new cam that the old one had. The hardening layer was gone even to a greater extent that the original cam was. The lifters looked fine. Main bearings looked fine, a couple rod bearings had some wear but nothing alarming.
The wrist pins were also extremely stiff. Piston skirt wear was relatively minimal.
Most alarming of all, was the amount of filter debris scattered thought the engine, it seemed like the filter media came apart to some degree. It was in the pickup tube screen, the OCV solenoid and the MDS solenoids. It was a wix xp filter.
I replaced the oil pump with a hellcat pump during the cam and lifters install, but for as much filter media debris that was scattered everywhere, I think the filter may have been in bypass. The engine with the new oil pump always ran pretty high pressures. Never got below 60 at idle and would hang around 95psi at higher RPMs. I'm thinking this high pressure may have exceeded the differential pressure of the filter and caused the filter to be in bypass all the time OR there was some oil passage restriction causing decreased oiling to the cam, which really doesn't even make sense to me, as the engine was exceptionally maintained and was **** near spotless inside.
I don't think the filter debris on the pickup screen resulted in poor oiling as it never lost oil pressure.
Oil used was Mobil 1 0w40, Mobil 1 15w50 (per comps recommendation) and Pennzoil ultra platinum 0w40.
Here's a pic of the new cam after 10k miles. You can find the pics of the original cam on this thread as well. I'm really not sure what caused this, and I have a feeling that these cam and lifter issues may run deeper than most think. It makes no sense to me how the cam would end up like this after so short of mileage unless there was some major oiling issue. What do you guys think?
On a more positive note, the drivability of this Ram 1500 single cab is absolutely incredible with the 6.4L SRT engine. It's a rocket.
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