Seamless mix, BIG CAVEAT: within required specifications!!!
I have been using Mobil 5w30 for a few miles. (743,000) While I would not have any qualms whatsoever in back filling with 5w40, the real question is why thicken the viscosity? Given how good it is; my thought, why mix?
The other connumdrum is there are VERY few applications that directly call for 5w40. Sure it is wonderful in 5w30 applications such as my FJ80 Toyota Landcruiser's applications. Frankly, I haven't mixed it for I suspect there will be a loss in fuel mileage. On the TLC's I do 15,000 miles OCI's, this can equate to more normal 1 year change up to 3 years.
Having said that, I just am absolutely satisfied with this oil in the turbo diesel application. The mpg is absolutely wonderful (44-62 mpg) and it gives new meaning to the definition of extended oil changes. (25,000 mile OCI)

My goal is to run this puppy a min of 500,000 miles and hopefully 1M and beyond. 25,000 mile OCI=10/11 mo.
I also have to agree with MickeyM, at 20.17 or app 4 dollars a quart it is: 1. quite the value in a synthetic product 2. a lot cheaper than when only Delvac One 5w40 was available (at discount @19.66 per gal or 4.92 per quart.
[ November 04, 2005, 11:19 AM: Message edited by: ruking77 ]