Originally Posted by WhizkidTN
The issue that has caused the rod bearings to fail was reported by Kia (and Hyundai) initially as a "debris" issue at the USA engine plant due to ineffective cleaning out the block after machining it. They said they fixed that issue fairly early on but some "small" number of engine (under 2%) could be effected. That may have been true but apparently the real reason so many have failed is due to a design defect of the oil pump/balance shaft assembly that is located on the bottom of the engine. Over time, the oil pump fails in a way that oil starves the bearings (regardless of what oil is used or how "clean" it is) and causes this failure. They redesigned this assembly a few years ago (~2015?) and that issue should not causing this type of failure anymore. The replacement engines all have the various and latest engine tweaks that the last MY of engine production contained, so these problems should have been fixed going forward. I can tell you that at this point, I am a very happy camper about it and plan on keeping my car for a long time to come.
Well maybe not, there are still some failures on the new ones, I saw someone complaining about a rod bearing failure on a 2018 the other day on one of the Hyundai forums I am on.
Regarding the original topic, Hyundai/Kia finds a way to classify pretty much every state as severe service. Here in Texas because it's hot. I ignore the 3750mi OCI recommendations and run 5-6K OCI with 5 or 10w30 synthetic. There was a class action lawsuit for engine failures on the 2011-2014s and one of the results of that is now they can't ask for receipts of oil changes anyway.