Ford Motor Company this week announced an unprecedented $11.4 billion investment in electric vehicle production targeted for sites in Tennessee and Kentucky. The investment, being made in partnership with South Korea-based energy company SK Innovations, is the largest manufacturing investment in the company’s history and will create two large manufacturing complexes, one near Memphis, Tennessee, and the other south of Louisville, Kentucky.
The move presages a massive restructuring in Ford’s operations as it moves away from gas vehicles. The company has targeted a goal of 40 percent EV production by 2030. The new EV operations will be much less labor intensive than production of gas-powered vehicles, involving more technical operations and far fewer assembly jobs, since EVs require fewer moving parts.
The two new sites are expected to employ some 10,000 workers. The megacampus near Memphis is being called Blue Oval City, after the Ford logo, and is supposed to be the largest and most efficient factory in the company’s history, dwarfing the massive Rouge Complex outside Detroit, which was the largest factory in the world when it opened in 1928. It will include an assembly plant, a battery plant and a supplier park. According to the Detroit Free Press “Inside the plant, ‘zero-waste-to-landfill’ processes will capture materials and production scrap at an on-site materials collection center to sort and route materials for recycling or processing either at the plant or off-site.”
In Kentucky, the company is planning the BlueOvalSK Battery Park, which will consist of twin battery plants that will supply electric power for new Ford and Lincoln electric vehicles set for production later this decade. The first batteries will be produced in 2025 with the complex in full operation by 2026. Construction will start later this year.
When fully operational, the three battery plants will turn out 1 million units a year to power a range of Ford vehicles.
The new EV megasites dwarf Ford’s previous commitment of $950 million in the Rouge Complex in Dearborn, Michigan, to build the all-electric 2022 F-150 Lightning. It also puts Ford, at least temporarily ahead of other major carmakers in the shift to EVs, including General Motors and Stellantis, as well as Japanese-based rival Toyota, which has focused more on hybrids rather than all-electric vehicles. However, General Motors is currently renovating its Detroit-Hamtramck assembly plant to produce new electric Hummers sometime next year.