Evaporative Coil Formicary Corrosion

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I have a York Affinity 5 ton split system model number YZE06011A with coil model MC60D3XH1A. R-410A system. It was put into service in Feb-2007 when we built our house. The furnace is in the attic.

Service history:
coil replaced 8/18/2010
added freon 3/29/2012
replaced service port valve down assembly 7/09/2012
coil leaking again 4/19/2013

The first coil was a blue fin. The currently failed coil isn't blue fin but still has copper tubes. York won't fix since warranty was only 5 years & this is 6 years old. Their replacement is the same piece of dung with plain copper tubes that resulted in the second one failing after 2.5 years. Cost would be ~ $900 including $550 for coil.

Formicary corrosion (ant's nest) is the root cause of both coil failures. I don't know if it was internal or external to the coils though. If external, then not much I can do to reduce the organic acids in the ambient air. If internal, then doesn't matter b/c I'm not getting another coil from York anyway.

I realize that formicary corrosion is an industry wide problem but some mfg have implemented some sort of solution by either tin coating the copper or moving to an all aluminum coil. I'm trying to find another brand but fit might be an issue.

What would be your recommended course of action?
 
My AC failed when a relay on the condenser was blocked by ants that had crawled into the contacts and prevented electricity from flowing.

I thought it was a fluke...but the serviceman (and now you) have told me that it's common.

So, what attracts the ants to the copper?
 
I just had my evap coil replaced after 2 years in service due to it leaking. The tech said that it was an "industry-wide failure" in this part due to manufacturing defects two years ago.

Didn't cost me anything.

I used to sell refrigeration equipment and we ran into the acid corrosion a lot in new homes (new drywall/concrete).
 
Wow, interesting reading. I've never had plans for central air, but now I have even less.

I have read of fire ants being attracted to power stations--not sure if it's the magnetic field or an attraction to 60Hz or __. I'm guessing the fact that it's warm helps too.
 
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