I forgot to say that as much as I would like to share all the data with my friendly and helpful fellow BITOGers, I am precluded, by the need to keep my job, from doing so until after the story appears! I also now have a dyno available on which I can place an artificial load on the rear axle for hours at a time and I may line up some time and re-run some of my tests. I'd like to try some other lubes to see how they stack up. I only used three in my tests.
Over filling a gearbox will cause it to run hotter too. IMHO anything under 200F is fine. Seals typically don't like much more than 250 F. Of course, cooler is better.
I happened to check my differential case temp's after a 100 mile highway run with my Toyota and was surprised to see 180 degrees F. Didn't think it would be that hot. Anyway it seems that isn't too bad after reading the other post here.