Did Ford/GM develop a more complicated transmission for the least gain?

Yeah but the other 9/10 speeds are delivering more fuel economy.

And fewer issues to boot. The Mercedes 9 speed seems to be alright. The ZF 9 speed seems to have some programming issues and drivers being unfamiliar but not really actual mechanical issues...
The Ford 10 speed is in trucks so I wouldn't expect that much mileage increase. My 2019 5.0 with a 10 speed gets a lot better mileage than my sons 2017 5.0 with the 6 speed
 
The Ford 10 speed is in trucks so I wouldn't expect that much mileage increase. My 2019 5.0 with a 10 speed gets a lot better mileage than my sons 2017 5.0 with the 6 speed
My GM comparison is a higher gain than they claim and temps way cooler …
Maybe this isn’t the holy grail …
 
Speaking in generalities of the automotive world (and perhaps most things in general) ...

Items which have a proportionally inverse relationship between technology and reliability:
- safety suite and other integrated systems; ABS and airbags are OK, but all these others like LKA, BSM, AEB, as well as cellular vehicle starts, on-board wireless, etc all really make cars much more difficult to diagnose and repair, and are trending to be high-maintenance items in the long term. And worst yet, as they "age out" it's nearly improbable to find OE NIB replacement parts, so repairs are left to used equipment or abandoning the vehicle entirely
- efficiency gains; DI is great for power production and fuel economy, but without the aid of PFI, DI will eventually be a maintenance issue that costs many hundreds of $$$ to rectify. Further, as this thread indicates, adding more and more speeds to a step-shift trans eventually gets to a point where the gains are far outweighed by the long term ownership repairs. Small turbo engines are stressed more than their non-turbo counterparts ... High power per liter makes for more concerns long term (failed turbos, head gaskets, etc)

Items which have a proportionally direct relationship between technology and cost:
(pretty much everything above)


Most of the improvements in the last decade haven't been real gains in reliability; they are done to meet regulatory standards. The "gains" seem to have a retarding effect in desirability in regard to long-term ownership. But the OEs must meet the standards or they can't sell the product, so the future is a distant concern to what they must do today.
 
Fuel economy gains with more gears could be related to having a taller top gear. That's one of the main reasons CVT's are good on fuel (a very wide effective gear ratio spread). Maybe just me, but I'd trade gears for durability anyday. 10 speeds just seems over the top to me.
 
I’ve certainly had my fair share of issues with the 10r80, but one thing I can’t deny is the gas mileage, with a lifetime habit of around 20.8mpg in a full-size 4x4 that hits 60 in right around 6 seconds. The diminishing returns from 8 speeds to 10 still contributes.
 
Well, I think a big part of it is look at the gear ratio breakdown, particularly the first and the final year. Looking at the 10-speed Ford / GM 10 speed transmission depending on the application the first gear is 4.71-4.53 And the final gear is about a .63. Ford's previous six speed had a first gear ratio of 4.17-3.97 And a final gear of .69-.67; and GM's had a first gear of 4.06-4.02 and an overdrive of .67 (Not to mention GM's 8 speed 1st gear of 4.61-4.56 and final gear of .65-.66.

Let's compare that to this four speed era with Ford having a first gear of 2.84 and an overdrive of .07 and GM having a 1st gear of 3.05 and an overdrive of .07. The improvement found by the six speed was dramatic for either manufacturer for a much wider gear ratio spread with Ford improving the most. Looking at the 10-speed transmission to 6 speed transmission with the 8-speed transmission in the background as a reference point, it's an improvement, but a very small improvement in the gear spread alone. The improvement also kind of falls within the laws of diminishing returns. You can only add so much more spread to the transmission your ratios and actually find a measurable improvement. Going from a first gear of 2.84 to 4.17 makes a very noticeable difference ( about a 46.8 percent improvement), but going from a 4.17 to a 4.71 (about a 12.9 percent improvement). It's not going to be as noticeable as it's a smaller percentage on an already very short first gear. Then look at the gear spread with the GM transmission as an example. The first gear ratio on the GM transmission Best case scenario is 4.61 versus the 10 speed best case scenario is 4.71 with GM 8 speed overdrive best case scenario is 65 with the 10 speed is 0.63. The first gear improvement is roughly a 2.2% improvement. The overdrive appears to be about a 3% improvement on the overdrive. Very small improvement overall in a territory where the law of diminishing returns has likely already taken effect. Then if you want to look at the improvements on the overdrives from 4 to 6 to 8 to 10, The four to six best case scenario was roughly a 4.3 percent improvement. The 6 to 8 Best case scenario was roughly a 3 percent improvement. The 8 to 10 speed was as stated before a 3 percent improvement. The bottom line is I think if we're not at peak transmission at this point, we're not too far off from it. Having driven Chrysler products with the 9-speed transmission versus the 6 speed transmission on long distance trips, It's hard to tell if they get any better gas mileage than the 6-speed does. One thing it does do for sure is hunt for gear is way more often. I also can't tell a dramatic improvement on acceleration with a nine speed either. The four to six speed era was a dramatic improvement that was very measurable in fuel economy and throttle response.
 
The ZF 9-speed being 16% more efficient is surprising, but I'm guessing it's designed for lower power/torque applications?

Other then that, when there's more gears, there's more bearings, more clutches, more brakes and in general more places for losses to occur so not surprised there's diminishing returns. And lets be fair, they all emplay techniques beyond more gears to reduce power losses that could have been used on a 6 speed aswell. In that case the difference would have been even smaller.

I have a DCT in my car, 7 gears. It uses dry clutches, which are more efficient than wet clutches and the rest of the gearbox is very close if not identical to what a 7 speed manual transmission would be. it's configured with 6 short gears that cover speeds up to 30 ish mph (6th gear from 30 mph and up) and a taller 7th useable from 40mph. the controls for the transission will take some power, it seems to be all hydraulics, but overall should have very little effect. The biggest downsides for DCT is crawling in 1st gear, this often means slipping the clutch but with the 1st gear being so short it doesn't seem to be an issue. Any speed above 4mph should not have any slip happening.

I think the hydraulics part is a Borg Warner design, the rest is made by SAIC.
ZF9 is for transverse engines, geared more to appliance vehicles.
ZF8 is for longitudinal engines co-developed with BMW.
 
Fuel economy gains with more gears could be related to having a taller top gear. That's one of the main reasons CVT's are good on fuel (a very wide effective gear ratio spread). Maybe just me, but I'd trade gears for durability anyday. 10 speeds just seems over the top to me.
That 16% is one of three things I “don’t buy” from that chart
 
I’ve certainly had my fair share of issues with the 10r80, but one thing I can’t deny is the gas mileage, with a lifetime habit of around 20.8mpg in a full-size 4x4 that hits 60 in right around 6 seconds. The diminishing returns from 8 speeds to 10 still contributes.
I doubt they woke up and said, hey - let’s add gears …
Stop/start, 10 speed, DFM, smaller turbo’s, 0W20, aluminum/plastic body panels - they are just squeezing a drop here and there …
Might be time for the the 3 letters to back off …
 
The ZF9 isn’t a fair comparison to the other transmissions on that list as it’s a transverse platform gearbox with a max torque rating of 480 nm. The Ford 10R140 is a longditudinal gearbox that has a max torque rating of 1424nm. A 2.0 diesel bolted to a ZF9 is going to pick up a bigger efficiency increase than a 6.7 powerstroke bolted to a 10 speed
 
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