An oil filter statement.

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Here’s how I’m understanding this:




Let's see if I agree here (if I do ..that feeling ..and around a buck gets you coffee in some places)



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When there is a difference of 15psi (or whatever the setting happens to be) between the stream of oil coming into the filter and the stream of oil going out of the filter, the bypass valve will open to equalize the pressure between the two sides.




Well, not really. It will assure that differential of 15 PSID isn't exceeded to prevent two things. Protect the engine from oil starvation* (*more later) and to prevent the media from collapsing or being breached. It doesn't equalize the pressure.

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The pressure coming in doesn’t matter that much if there is "approximately" equal pressure pushing back (exactly equal would = no movement), assuming the pressures on both sides are not so high that something in the engine would malfunction (e.g. the filter explodes).




Essentially correct. The differential merely expresses the oil's change in velocity. Any resistance when the oil pump is not in relief develops a pressure elevation where the oil accelerated (since the flow is not modified when the pump relief is closed). Normally developing too high a pressure results in the pressure relief valve in the oil pump opening. When you see a filter explode ..or an older style oil pump drive (typically the bottom of the distributor) will round out ...then your oil pump relief valve is stuck.

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if the oil pressures are "close" to identical on both sides of the filter, the filter will never go into bypass as long as it takes less effort for the oil to move through the filter material than it does to push the bypass valve open and move through it. You could have a condition where the filter material is so absolutely chocked full of junk that it is easier for the oil to push the bypass valve open and move through it, but the filter material would have to be really dirty.





What my observations have told me is that there's normally very little PSID across your filter. There may be, briefly, if the passages in your engine are empty at startup and you may get some baseline PSID due to loading. Otherwise, the oil flow barely knows that it's there.

Aside from PSID due to loading ..the only time you will see PSID of any appreciable amount is when the oil pump is in relief (up against its limit in pressure). When the relief is closed (and from the view of the filter/pump) you have a series circuit (there's no escape for the fluid flow - NONE) with flow dictated pressure. The engine is WAY ..WAY ..WAY more resistive then the filter is ...WAY (did I say way more?). Now if you know your basic DC series circuit (the two lightbulbs with a dry cell) ..the voltage (a drop in this case - since it's a pressure:resistance dictated flow) will divide between the two lightbulbs. In our case ..the engine is a VERY VERY BIG CHOKE to CURRENT/FLOW ...making the filter ..in its mandated subordinate (other element of the resistive part of the equation) resistance ...VERY VERY SMALL in comparison.

Now when the relief of the pump is open ..then the view changes. There is an "escape" for the fluid flow. Now you have your (normal perception) pressure dictated flow. The bypass setting limits the amount of shunted flow ..or the PSID developed is a function of how much of the full flow is shunted. As the pump output begins to match the flow realized ..that differential across the filter will evaporate.

Now if you've got an oil pump that has virtually no difference between cold pressure and hot pressure ..then you're in relief for a longer period of time. This is where your PSID is going to be effected by viscosity and varied volume put out by the pump.

A bit on loading. I tested a filter with 10k on it. After the relief had closed (below 82 psi) I still had a variable PSID due to viscosity. That was how much the oil had to accelerate through the partially saturated media. My pump relief was closed ..so 100% of the realized flow (minus pump losses) HAD to go through the filter. The PSID was how much energy was dissipated in the acceleration event. As the oil warmed ..this PSID retreated to lower levels.

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Given that I’m on the right track with the above, then... you would always need to have filter media that either flowed better (more porous and/or more surface area) and/or was stronger if you had a "substantially" higher bypass setting, or else the easiest way for the oil to get through the filter would be to tear a hole through the media.




Well...hmmm... Pete C. added a new dimension to my view when he, in his unique style
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, stated "the bypass valve is to protect the engine". Yes, his statement was painfully proven to be true by a member who had a defeated bypass mechanism in is BBC. The bypass setting is to protect the media. Keep in mind that, as long as the pump isn't in relief, you've got 100% of the realized flow through the filter ..it has no choice. If that is the case ..then there is no substantial differential developed. It doesn't matter if the oil is thick. It doesn't matter if the media is tight. Unless you're in relief the engine will still be WAY BIG in resistance. Heavy oil? Lots more resistance from the engine. Keep that subordinate relationship that the filter must have to the total resistance to flow.

You don't want too high a bypass valve setting. If you do, you risk losing too much flow. Keep in mind that the PSID is primarily "enabled" by the oil pump being in relief (and in some cases- at initial startup in some situations) ..shunting flow to the suction side of the pump or to the sump. If you allow too much resistance in the filter (remember - oil has an "escape" now that the pump is in relief) then your realized oil flow will suffer. Take a VW oil filter. They have 30 psi relief valves. I can put one of these on my engine. So I can start up ...get my 82 psi supply ..the relief opens ..and I can have as LITTLE as 52 PSI at startup ..meaning that almost half of my flow is being shunted (if the port can handle that much). I'm @ 5/8ths full flow. Now with a normal 15psi bypass valve ..when in relief, I will have 65 psi minimum ..or 65/82 of the potential flow to the engine. Both the relief valve and the filter/engine combo drop 82lbs gauge in the fluid circuit(s). The relief is transporting that which is not seen by the engine. The differential pressure is a product of the difference of the shunted flow ..and the total flow. Therefore ..the bypass valve setting somewhat LIMITS the shunted flow via the relief.

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1) The engine’s average oil pressure is extremely high (a bazillion psi). A very low bypass setting (10 psi) here would mean the filter is in bypass all the time.




No, because the pressure behind the filter would also be a bazillion psi. If you were pumping into a 6' conduit that drained onto the ground ..sure. Look at the diagrams that I provided. Filter=choke ENGINE=CHOKE.

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2) The difference in pressure before and after the filter (regardless of the filter itself) is substantially high, which would presumably be due to where the filter is located in the overall engine design. In my mind, you want to stick a filter where it will meet the least difference as far as pressure goes, but maybe that’s impossible sometimes. Say an engine is designed where the only practical place you can put the filter is right after the oil goes on a cramped roller coaster ride, but before it takes a long easy stroll down a football field. If you had a low bypass setting, the filter would almost always be in bypass, or be close to it.




Although nooks and crannies do develop pressure elevations ..and are surely taken into account with dry sump systems that operate at mega volumes and whatnot (due to hp taxation) ..if the relief is closed the oil could care less what it has in front of it.

5 gpm flow is 5 gpm flow...whether it's through a 6' pipe ..or a capillary. The pressure developed and the energy spent pumping it will be the only difference (again, assume the relief valve on the oil pump is closed).

This is not an easy concept for many to grasp since is is counter to just about anything you can experience/observe.

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I saw there's a bypass valve on the oil pump (that makes sense to me... so the pump doesn't explode), but maybe that there's also a separate bypass valve located inside the engine somewhere?




Some engines regulate pressure down stream from the filter and pump. Some marine Volvo engines ...and maybe some small diesels do too. They may need to limit pressure to the oil actuated injectors ..and limit "line pressure" for lubrication to some other level. In these cases (none in automotive passenger car use to my knowleged) ..throw most of what I said out the window. There is also an oddity of new development in V8 Titan engines that is a virtual "volume on demand" setup that I haven't a clue in interpreting the pressure alterations that occur ..and how one filter or another can alter them.


Now ..as with everything, conditions and restrictions apply. I've attempted in every way I know how to qualify my assertions. YMMV.
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Gary, Re. the Titan oil system. Think of a variable displacement, pressure compensated hydraulic pump. At desired pressure you get minimum flow. At below desired pressure, you get up to maximum flow.
 
Bypass valve is a simple concept. It will open when the inlet pressure is a specified amount higher than outlet. So Say the oil pressure regulator is after the filter and the bypass is at 10 psi. Now imagine a pressure gauge at the pump, at the inlet to the filter, at the outlet of the filter, and at the regulator.

Now if you have 65 at the pump, 64 at the filter inlet, 60 at the outlet of the filter, and 60 a the regulator all oil will flow through the filter as their is only 4 PSI difference at the filter.

Now if you had 72 a the pump and filter inlet and only 60 at the outlet you would have a bypass situation.

Now I saw a thing were oil filters were tested for flow and it only found a differential oil pressure of 3-5 PSI across most filters below the lift pressure of most bypass valves I have seen. Now when first started there are momentary lifting but should settle down below bypass valve settings Especially at temp. We used to change regular filters at like 8 PSID.

Higher lift pressure would mean more differential pressure is required to lift the valve and thus more oil would be forced through the media before bypassing. However if you only need to flow say 6 GPM then a smaller filter would require a higher bypass setting to prevent accidental bypass versus a larger filter as you now have a less pipes(so to say) to flow through.
 
If the oil filter media is so restrictive that the flow isn't sufficient for high RPM operation (meaning pressure differential is so high it opens bypass), tell me why the filter used on basically every GM OHV (2.8, 2.2, 3800 series I & II, etc) engine on the planet (the PH3387 or equiv) has no bypass?

http://www.pureoil.com/smartlink/?partnum=PL10111

That is not the only example. The PH3960 (or 3960?, can't recall) used on GM 350's and many other applications also has no relief valve.

How can this be?
 
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Their rational is the internal bypass in the block/filter mount.




I know this to be true of the ADBV, but I've never heard of the bypass being designed into the engine block... Can you point me to anything online that suggests this?

In fact so many other motors use this filter, even the korean made 1.6L in my Aveo-- For such a cheap engine, who would put these provisions in the engine block rather than save costs and use a filter w/ internal bypass?
 
Older Nissans, many GM, and various industrial engines uses a filter bypass built into the block or oil filter mount. These filters usually are NOT equipped with internal media/flow/pressure saving bypass devices.

Does this thread have any point? There are multiple variables for filter bypass. Media flow, surface area, pump flow, spring rate,.... need to be taken into account.

Once peak media flow is reached, the bypass is starts opening. At no point does the filter quit filtering all together.

What is the peak flow of your filter's media when compared to oil viscosity? What is the peak flow of your oil pump?

I'm sorry but I'll never believe that 80% of the oil flow skips the filter.

I also don't see why 'differential pressure' is being argued. Even with 90 guage psi squeaking past my filter, all my oil is getting filtered by my lowly full flow with a 10psi differential.
 
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Gary, Re. the Titan oil system. Think of a variable displacement, pressure compensated hydraulic pump. At desired pressure you get minimum flow. At below desired pressure, you get up to maximum flow.




Thanks, Pete
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I've tried to get a grip on this. One example I saw appeared to have a limited (for lack of a better term) "feedback loop" for pressure regulation. From the diagram, there was too much going on for me to figure out. There was no simple "in:out:relief"
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Eventually I'll get a grip on it.
 
Yes, the Nissan Titan V8 is what I'm/we're referring to. It can produce different indicated pressures with one filter or another. Very odd deal in terms of the paradigms that I've already formed. Come to find out, they just built a more sophisticated mousetrap.

With some filters, the indicated pressure is absolutely stable. Cold ..hot ..everything but extreme (3500+/-) engine speeds. With others, it will peak when cold ..only to retreat to the same, all but, flat behavior after a bit of warming. I think it was Hirev that batted this back and forth with me for a few PMs. I came up blank
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..and 427Z06 pulled a diagram of one of the pumps that Pete C. is referring to. It's not your simple rotor/vane oil pump.
 
Titan V8 has Nissans normal oiling system. Your oil filter issues can be caused by any of the various bypasses in the oiling system, and also depends on where the PSI sender is mounted.

The oil pump has a PSI bypass. The oil cooler has a bypass. The oil filter has a bypass. The oil filter can affect the cooler's and pump's bypass. The cooler can affect the pump's and filter's bypass. The extra ball/spring(cooler bypass) just causes one more PSI fluctuation that we are not used to. The other 2 fluctuations, that we expect, are caused when the pump dumps or filter bypasses.

With no bypass(anywhere) its easy to monitor pressure. What the gauge reads is what you have.

With 1 bypass(oil pump or filter), depending on sender location, you can monitor PSI easily.

With only 2 bypasses(normal engine), filter and pump, you have 4 possible situational readings; filter bypassing only, pump bypassing only, neither bypassing, or both bypassing, during any possible gauge reading. Looking at a single gauge won't really answer any questions.
It can be monitored with 2 oil PSI gauges or differential gauge, with one PSI sender in between pump and filter, and one sender after the filter.

With 3 bypasses, you have......sorry ran out of fingers. A single guage can give how many possible situational readings?
You'll need 3 oil PSI senders to monitor PSI; one after the pump before cooler, one after the cooler before filter, and one after the filter. You have 3 differentials...between sender 1 and 2, 1 and 3, and 2 and 3!

Now you can see why a single gauge can fluctuate so much with different filters. There are just too many possible situations acting on that single gauge reading.
 
I don't think I agree. I can have 15 bypasses down stream of my gauge and it won't know or care that they're there. If the visc is high ..opening a cooler bypass ..my gauge won't "know" if it's open or closed. The downstream environment is either able to handle the visc of the oil ..or it isn't.

Let me see if I can say this right. My Ford Crown Vic (80's vintage) Police package has a spring and ball bypass for the cooler. Totally viscosity actuated. Oil too thick ..it opens ..as oil heats/thins ..it closes ..or any state in between. The gauge just reads what it reads. Either the viscosity allows the pressure differential to open the poppet ..or it doesn't. This will be seamless with my gauge readings ..which will fluctuate all the time with engine rpm.

Without differential gauges you'll never know when your bypass is open. Most really see it now. When the needle sweeps up and hangs lower then usual for a bit ..then eases up the rest of the way to the peak reading ...that's usually the bypass valve closing and the relief valve is closing. That's why the bypass valve is open. There's a difference between the pump output and the flow going through the filter. If the flow was matched ..there would be no differential to speak of to open the valve. There's fluidity and inertia properties to the starting event. Stuff in motion likes to stay in motion ..stuff at rest likes to stay at rest.

What the Titan does is have ONE pressure ...at (almost) ALL TIMES. Something that NO OTHER ENGINE to my knowledge DOES. The exception being that it does this with one filter and the OEM, but not another (Wix, I think).

Riddle me this: Cold start - gauge mid span. Gauge stays mid span ..cold ...hot ...and all other ranges to about 3500 rpm ..where it exceeds midspan.

That's curious enough ..and you may figure that it's an idiot gauge ..until ..one day ..you throw on a different filter and you get


Peaked pressure off idle when the engine is cold. It then responds the same way after warm up ..dead still until about 3500 rpm.

That's not a normal reacting oil system.
 
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Bypass valve is a simple concept. It will open when the inlet pressure is a specified amount higher than outlet. So Say the oil pressure regulator is after the filter and the bypass is at 10 psi. Now imagine a pressure gauge at the pump, at the inlet to the filter, at the outlet of the filter, and at the regulator.

Now if you have 65 at the pump, 64 at the filter inlet, 60 at the outlet of the filter, and 60 a the regulator all oil will flow through the filter as their is only 4 PSI difference at the filter.

Now if you had 72 a the pump and filter inlet and only 60 at the outlet you would have a bypass situation.

Now I saw a thing were oil filters were tested for flow and it only found a differential oil pressure of 3-5 PSI across most filters below the lift pressure of most bypass valves I have seen. Now when first started there are momentary lifting but should settle down below bypass valve settings Especially at temp. We used to change regular filters at like 8 PSID.

Higher lift pressure would mean more differential pressure is required to lift the valve and thus more oil would be forced through the media before bypassing. However if you only need to flow say 6 GPM then a smaller filter would require a higher bypass setting to prevent accidental bypass versus a larger filter as you now have a less pipes(so to say) to flow through.




You know this reminds me of my current Stock A02 FRAM-based filter and why Honda says it regulates oil pressure better. I gotta just give them the benefit of the doubt on this one since they designed and speced it for the car so naturally it must do all the above better most likely then others atleast. Anyway, I think I will continue to use stock Honda A02 fitlers because quite frankly, I have no clue how someone not knowing the engine inside and out could make something better for their cars.
 
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Gary, This is what you need
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Filter Head




Well, I don't have a 1 1/2-16 thread head ...yet
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..but I have 1 3/8-16, several 1-12 heads and a few 3/4-16 heads ..dual and single
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That head is probably the cheapest way to get to use the really fine (and expensive) hydraulic filters. If you're into industrial grade filtration, ebay is your friend. Beyond that ..fleetfilter id about the only affordable way to use the stuff.
 
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Now I saw a thing were oil filters were tested for flow and it only found a differential oil pressure of 3-5 PSI across most filters below the lift pressure of most bypass valves I have seen. Now when first started there are momentary lifting but should settle down below bypass valve settings Especially at temp. We used to change regular filters at like 8 PSID.






Oil filters are spec'd tested in a zero pressure return line. They are rated at a PSID at a given flow at a given viscosity. It's not that way in an engine. What you're describing in the 8 psi change out ..I would speculate that it was a hydraulic filter. They too use zero pressure return lines. Many have a simple low pressure gauge on them that reads either 0-15 or 0-20 (sometimes 0-60). When the gauge approaches 15 PSI ..you're at 15 PSID. Most of the mounts have internal bypass valves that can be anywhere from 5-50 PSID ..but most of your simple hydraulic (10um nominal) filters are usually considered saturated @ 15 PSID. If they're installed "in-line" (as opposed to in a zero pressure return line) they need a differential pressure gauge ..like this one here
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Now if you want to actually KNOW the two pressures on either side of the filter ...then you need a setup like this

f4b0f270.jpg


and these:

f4b0f26a.jpg


Then you would see when you're up against your relief limit ..and see the downstream pressure lag behind it ...and then watch the downstream pressure climb to meet the supply pressure as the relief valve closes and that differential evaporates to next to nothing. Even then ..it may never reach the bypass threshold.
 
I see the Titan as normal enough. Where is the sender located in relation to a the filter? How will an easy flowing filter or restrictive filter affect that gauge? How do the bypass valves react to the filters restriction?

I also don't care for dash gauge inacurracies. Sorry, but if you want answers, you'll have to install real gauge.
 
YUP gages are good!!!

The first gage with a restrictive or restricted filter would show a higher reading up towards 20. Indicated in the picture is very little flow resistance. The bottom pic would just have to readings farther apart. Say 50 in and 30 out would indicate a problem. But since that application would generally have the outlet pressure not changing from say 47 and the inlet would continue to rise to say 67. If you block it of with junk you could get very low outlet pressure.

Most of the filters I used were either on a 5 or 6 Stage 3000 PSI/30 CFM oil free air compressors, 3 Stage centrifugal 125 PSI/1250 CFM air compressors, or jet engine all in lubrication settings. Some were 2190 TEP oil or 23699 jet engine oil.
 
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I see the Titan as normal enough. Where is the sender located in relation to a the filter? How will an easy flowing filter or restrictive filter affect that gauge? How do the bypass valves react to the filters restriction?

I also don't care for dash gauge inacurracies. Sorry, but if you want answers, you'll have to install real gauge.




I don't know the location of the Titan sender/sensor ..but there's also no situation that I can figure that any conventional oil pump can produce flat oil pressure. Now there is some generic domestic iron that have, in the past, just put higher than needed volume oil pumps in their engines that just go up against the relief ..and just stay there ..but they don't go even higher with one filter over another. In fact, there is no situation that I can think of where a filter would effect indicated pressure on the up side. Assuming that the filter is beyond the sender ..then the relief limit ..is still the limit. If the filter was heavily loaded, then the elevation in pressure would be no more than the bypass valve setting ..yet there would be no way for the user to perceive the difference in any "normal" oil system ..since the pressure varies with rpm.

I don't think you've given the evidence enough attention here. The symptoms are strange for ANY KNOWN automotive engine that I can think of ..yet you're saying it's "normal". Not be any definition I can think of.
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