Physics hasn’t changed. Note that to prevent excessive wear with even thinner oils than a 20 grade engine design changes are needed such as wider bearings.
It’s not tolerances nor clearances, nor is it EFI. The physics has not changed.
Exactly. There have been a ton of accommodations made to ensure that engines are able to survive on thinner and thinner lubricants. Wider bearings, high durability coatings, special materials...etc. On top of that, the additive package is required to meet the performance requirements of these changes and these characteristics with the API imposed limit on phosphorous, which has resulted in the use of other compounds to improve AW performance.
By and large engines haven't gotten any tighter. People toss out "tighter tolerances" when they typically mean
clearances. Arguably, the shift from hand-fit pistons to bulk fit actually loosened up the tolerances on these components, allowing for a greater range of clearances. This was apparent with the LSx engines and piston slap, as well as with Ford's Modular engines. The combination of short skirts (lower friction) and the potential stack of a wider permitted piston-to-bore clearance and increased tolerance for this due to the bulk-fit method resulted in a considerable number of engines being very noisy on cold start. The "solution" was teflon coating on the skirts, to dampen the noise, but of course it eventually wears off, so they do often become noisy eventually.
Some examples from production:
- The 5.7L (mass produced) vs 6.4L HEMI (more niche). Both have the same clearances, one now spec's 0W-20, the other 0W-40.
- The 5.0L Coyote in the Mustang, spec'd 5W-20, Track Pack version of the same car, with the same engine? 5W-50.
- The S62 engine originally spec'd a ~3.5cp HTHS 5W-30, was updated to 10W-60 to reduce oil consumption (post 03/00 cars in ROW were re-spec'd LL-01).
What we won't see is the back-spec'ing of engines not designed for them, to super thin grades like 0W-8 and 0W-12, because the engines designed for those grades have the aforementioned accommodations made, like wider bearings, which are critical for survival with an extremely low HTHS. This was mentioned in the infamous Honda paper that
@Shannow quoted from "back in the day".