. . . You have NO way of knowing what the engine failure rate is and never will - the manufacturers will keep this data under wraps to the best of their ability. Unless you an insider in the business - you'll never see this data. I will tell you I always see at least a couple blown motors out back of any dealer service center.
The reason that's wrong can be boiled down to two words: the internet. The word has gotten out on numerous other issues in this way. VW and Toyota had their sludge problems. GM had the bad gaskets on the 60 deg V-6s. Honda had the debacle of the Odyssey auto trans. All now very public, well-known issues because of owners on line.
Again, there is NO way that 20 wt oils could have been causing engine failures, especially eight years into the "experiment," and we would not be seeing hearing the results in a very public way.
Appropriate running Viscosity is still the #1 factor in a properly lubed engine. Ford seem to have a handle on using 20wt with quiet and smooth operating engines designed for the stuff from the get-go. My peeve is companies like Kia and Toyota who jump on the 20wt bandwagon in North America just for the CAFE impact. These are 30 weight engine designs and typ run poorly on 20 wt. I am a person who lost an (sweet running) engine ('05my 2AZFE) on a dealer install of 5w-20 due to a tech bulletin. The FillCap and OM request 30wt. So data point #1.
Oh come on, Ford (and Honda) did the same thing as Toyota later did. They didn't design a whole new crop of engines for 20 wt oils. They just issued a new spec in 2001. Virtually ALL the engines in production at the time, except for one of the V-6s, just changed over to 20.
Exactly what was the mechanism of the alleged failure of your 2AZ? I'm on my second 2AZ, and mine runs absolutely beautifully on both 5w-20 and 0w-20. The 2GR in my wife's Avalon runs superbly on 5w-20 also.
You have no way of knowing that 20 wt oil, which Toyota specs for that engine, is what caused a failure.