2019 RAM 1500 Sport update - 115,000km

OVERKILL

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Truck just rolled 115,000km (~71,500 miles). Last repair was the water pump (bottom link). Wife had a little bit of an "incident" and buggered up the right-rear wheel and shortly after, we started hearing noise from the rear end. Did not sound like gear whine. Dealer mechanic thought it sounded like a wheel bearing. Waited to see if it went away with the winter tires, it did not.

Truck went up to the dealer today with the expectation that it was likely the wheel bearing. Wife was given a Grand Cherokee 4xe as a loaner.

Just got a call, it's the inner and outer pinion bearings, which is a considerably more expensive repair. Diff was serviced at 50,000km, was going to put @High Performance Lubricants in it the next time around (was planning to change it at ~120,000km), waiting for warmer weather. Glad I waited I guess. The good news is that the dealer is going to split the cost of the repair with me.

Our old Expedition, which of course was about 140HP less than the RAM, had the Ford 9.75" diff in the rear. It had the original bearings in it when we sold it, though it did have to get the right-rear axle seal replaced. I was expecting the Dana rear to be equally robust, but it appears that isn't the case. Her "incident" I could see having an impact on the wheel bearing, but I have a hard time picturing how it would have impacted the pinion bearings?

Now, the truck is NOT babied, wife has a lead foot, we've done a fair bit of towing with it, but still, I wouldn't expect bearings in the axle to pack it in at under 100,000 miles.

Will update again once we get it back.
 
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i would ask if the tech doing the work felt as if the pinion nut was loose. i’ve never seen pinion bearings go south unless run low on lube.
 
You just never know how a small hit can “travel” thorough various components and affect the weakest one.

I remember hitting a pretty big pothole with my Mazda years ago with the passenger side front wheel. Didn’t do any noticeable damage to the wheel or anything else. Few years later I was chasing a clunk that was happening when changing directions. Changed strut mounts, outer tie rods, inner tie rod rods, nothing helped with the clunk.

It turned out the steering rack was bad and I’m pretty sure that hitting that big pothole contributed greatly to its early demise.

In your case, the failure is just more immediate, but the hit, likely aligned nicely with directing the force towards the pinion bearings.
 
Glad to hear that your dealer went to bat for you.

Since you live in a snowy climate I hope yours doesn't develop the infamous front differential issue as well.
 
Glad they took care of you. Not sure I'd call that Brinelling, more like spalling to me, but I don't analyze bearings for a living. There are some on here with much more experience at that than me. There are a lot of good resources out there on roller bearing failure modes and potential causes.
 
Glad they took care of you. Not sure I'd call that Brinelling, more like spalling to me, but I don't analyze bearings for a living. There are some on here with much more experience at that than me. There are a lot of good resources out there on roller bearing failure modes and potential causes.
This would be a good question for @Kestas
 
It could be from brinelling. Check to see if spall spacing matches the roller spacing. Spalling can start from a previous brinelling event. The load pattern looks good, so I doubt it's from overloading. I see no evidence of seal failure that would let water in to compromise the lubricant.
 
It could be from brinelling. Check to see if spall spacing matches the roller spacing. Spalling can start from a previous brinelling event. The load pattern looks good, so I doubt it's from overloading. I see no evidence of seal failure that would let water in to compromise the lubricant.
Do you have any theories as to what would cause this? Apparently it's not common.

I had a chuckle when I was talking to the SM, who graciously saved these to show me, and I mentioned that the fluid had been changed at 50,000km and he replied that they like to change it at every 50K, impressing of course that it was a bit over that by about 10,000km when the noise developed, so I laughed and replied that I don't think 10,000km was what killed the bearings and he laughed and agreed. So of course had we change the fluid at 100,000km and the bearings packed it in 10,000km later, how does that look to the customer right?

Figure I'll change it at 150,000km with fluid from @High Performance Lubricants, but going to do the Jeep first, as it's coming up on needing its first change.
 
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