What are you working on today?

So when you do a complete engine tear down and rebuild is there a check list to follow to be sure every single thing is done as and when it should be?
I rebuilt the straight 6 in my 65 Mercury half ton in 1997, as a learning project. I had my dad for advice but mostly did it per the instructions in an old Motors truck manual. Detailed instructions on rebuilding the engine and 3 speed manual.

In 2007 I did the same on a neglected 93 Tercel, using a Haynes manual. These instructions were not nearly as good but I managed it.

Nowadays I’d probably also seek out detailed videos on YouTube. One thing I would also do is take very detailed photos and videos before starting.
 
Installed a new stinger to hook to my RV. Just got done with a short road trip to test the new AX15 I just put in. 91Yj 290k. It has been off the road for quite some time, finally felt physically able to get it done.
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Installed a dual channel dash cam in the xB
Tidied up auto dimming mirrors and remote start antenna wiring
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Through the washer hose grommet, minimum exposed wire
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Can hardly see it
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I'll take it for a drive tomorrow, pull some video and see how it looks
 
2004 Ranger, random stuff. New D35 pinion seal up front. I cheated it and replaced the nut about a tick mark past where it was. Hopefully this restores bearing preload and compensates for bearing wear. If this were the rear axle, I'd insist on teardown, new crush sleeve and inch-lb torque wrench action, but I feel comfortable trying to shortcut the front.
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New 6203 in idler
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New 1310 at front pinion
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Where'd ya get the AX15?
Ordered it through Summit, from Advance Adapters. Made by Aisin. Shipped from Japan, 6 months after I ordered it. Just got around to putting it in within the last few days....so over a year after I ordered it....mostly due to my injury. They did not send the right Pilot bearing of course, as mine is a 91, and this AX15 came with the thicker shaft, .750 instead of . 625..........

I think they have them now in stock............

https://www.summitracing.com/parts/add-26-ax15

it was 1700 and change when I got it.

I also had to order the external slave bellhousing, and kit, which was another 700 or so.

Like you said, earlier this thread, internal slaves suck.

That was really what I found to be wrong, but the tranny had 290k, and it was starting to be hard to shift, so I figured why not? Next will be engine one day........., likely a more fun and easier project than the tranny.
 
2004 Ranger 4.0 I also replaced just the LH valve cover gasket. This is the easier side and it's really not at all bad as modern cars go.
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However I had a serious disagreement with the fuel line. Even after disconnecting from the fuel rail it needs to go up and it's retained by world's dumbest bracket. This stupid fuel line bracket vexed me for hours. Pro tip: just remove the entire EGR tube. You can come in from inner fender with 1-1/16" crow foot
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The world's dumbest bracket looks like this, but comes with a small sheetmetal screw with the Phillips head facing the valve cover. The SHCS seen here was added by me after modifying for M6x10.
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NOW you can remove the fuel line in the future as God intended (I also had to mount the bracket on an M6 stud as there was NO way I could hold the bracket to the head and start a bolt!!!)
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Ordered it through Summit, from Advance Adapters. Made by Aisin. Shipped from Japan, 6 months after I ordered it. Just got around to putting it in within the last few days....so over a year after I ordered it....mostly due to my injury. They did not send the right Pilot bearing of course, as mine is a 91, and this AX15 came with the thicker shaft, .750 instead of . 625..........

I think they have them now in stock............

https://www.summitracing.com/parts/add-26-ax15

it was 1700 and change when I got it.

I also had to order the external slave bellhousing, and kit, which was another 700 or so.

Like you said, earlier this thread, internal slaves suck.

That was really what I found to be wrong, but the tranny had 290k, and it was starting to be hard to shift, so I figured why not? Next will be engine one day........., likely a more fun and easier project than the tranny.
You dodged a bullet not ordering from High Gear Transmissions in TN. Those guys are a real feces-spectacle
Post in thread 'What are you working on today?' https://bobistheoilguy.com/forums/threads/what-are-you-working-on-today.331303/post-6620575

And yeah, I had pilot bearing issues, too. When I disassembled the vehicle someone was running the larger ID with the smaller input shaft. FOR A LONG TIME. So it's not really that critical, but I agree it should be done correctly. I went with a bushing, not a bearing.
 
Rabbit hole day. Installing a rebuilt AX15 from High Gear Transmissions in TN in an '88 XJ. Vehicle had already been swapped to AX15-- should have been a BA10 originally.

It was shipped with the shifter and I went to pull the shifter today so I could shove it under the vehicle. Then the rabbit hole opened. I discovered so much rusty gunk in the shifter housing I decided to unbolt it to clean it out rather than knock it all down into the case.

First, the bolts came out awfully hard and I couldn't understand why. Also the bolts were different lengths and the longer ones had just the bottom threads chewed up. Bonus points if you suspect what happened already.View attachment 177995

I selected the worst hole and started to clean it up with an M8x1.25 tap. It was tapping really weird....couldn't figure that out either. Finally it became clear when my tap shoved out a Helicoil (fortunately I chose an exterior, through hole!!). I really think whatever genius installed these didn't break off the installation tang. Then he just drove the longer bolts into the tang, munching the bottom threads. Helicoil on left:View attachment 177996

Tons of gunk and chunks and rust at the lever seat.View attachment 177998

Also the shifter housing had not been sealed and had remnants of old gasket on it View attachment 177997

And I think this is supposed to be a vent but it's clogged solid.View attachment 178000

I decided to use the shifter housing from the old unit which is when I discovered the conical ball seat was flat out missing from the High Gear unit. Maybe those were the rusty, gritty chunks I found, but does a plastic/poly really break down like that??

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Right now, not too impressed with High Gear, and the packaging on the pallet left a lot to be desired.
shifter is a rabbit hole for sure. I just left it attached and got it out. The replacement tranny had a different style shift that made it hard to get back in, but I still did not remove in. PITA
 
1993 Volvo 240 Classic sedan, 246,346 miles

Front brake service, 26,000 miles since last rotors and pads. Rotors had warped. This is my wife’s daily.

Off and on: Ate rotors, CQ Wearever Gold Ceramic pads

Checked the wheel bearing cap. Filled half way with Delvac grease.

I plan to have my mechanic replace the grease in both front wheel bearings.

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Seasonal OCIs on the neighbor's Highlander and QX60
Total 5w30 and Castrol Edge EP 0w20 respectively
I'm proud of my new labels 🤗
Interested to see how they'll hold up over 6 months
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Dad's work issued '08 DGC has a permanent ESP/BAS light
Somewhere along its life, someone messed with the clock spring and installed it out of phase
Got the Lisle Mopar airbag removal tool in, worked reasonably well
Once you pull the wheel, it's freewheeling, so don't overdue it
I referenced live data to get it right, but it's got a orientation pin to the steering wheel, so you can only get it out in 360° increments
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Looks like it needs one turn CCW
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That's better
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Reassembled, put it through some U/K turns, the SAS self calibrates on this design
One less warning light, on a Mopar that's a win 👍
Oh, and some new battery terminals, starts much easier now
 
Replaced the low beam, high beam and parking lamps in the LS430.

Some say to go through the fender liner. Others say to remove the lamp assembly. Still others say to remove stuff and go from behind the radiator support. I don't like prying and forcing stuff, so it was decided that the "easiest" for me is the third option.

Like any Toyota product, a 10 minute jobs turns into +1.5 hours.

I installed 5000k D2R low beam bulbs; the OEM were probably 4300K as the new lights appear whiter on the garage door. It's not yet sundown so I really can't comment on how the road is illuminated. There's definitely a color difference (old v. new) when the high beams are full on (not in DRL mode).

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Driver side - Access after moving the fuse box, removing the ECU cover.

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Passenger side - Access after removing the air filter box.

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Headed for the trash bin (168 parking lamps not shown).
 
Did seasonal tire rotation from summers -> winters (on seperate rims) on my wife’s 2016 Mazda CX-5. She doesn’t drive it to much, 108K kms since new. Also changed oil (Kirkland 0W20 4.5L and OEM filter). Also did spark plugs, OEM NGKs from Rock Auto. Didn’t realise I needed a 3/8”/14mm spark plug socket, so had to whip out to Canadian Tire and buy the last one they had for $8.99 CAD. Worked perfectly. The old plugs looked pretty good in my opinion.
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