I guess we got lucky, this is a timely post by the OP.
Let me restate that, not lucky but lucky.
The not lucky part is our 2008 Volvo Penta SX-A outdrive with (yes this is true) only 100 hours cone clutch gave out.
After almost 2 years of steady decline it would not go into forward this year, reverse was fine. This drive at the time (first year of production), seemed to have some issues at 100 hours, and almost exactly at 100 hours last year, it stopped working.
Problem is, here, no one wants to work on VP drives except a highly recommended local authorized Volvo Penta dealer and get this, first question most places ask is how old is the boat as they dont even want to work on anything over 10 years old. Our boat is in diamond condition, purchased two years ago with 60 hours on it, indoor storage for its life and barely ever used.
Ok so to cut to the chase.
Lucky is our OEM NEW VP parts were available and shipped immediately.
We have the (at the time) new series VP SX-A drives so its still kinda current I guess, first year they were used was 2008. Bad news is, NO ONE wants to bother pulling apart a drive to replace the cone clutch, so its either rebuilt complete drive or new OEM upper gear case.
Wife and I decided with the low hours on the boat and engine, to go with a new OEM Volvo Penta SX-A upper gear case because at 100 hours didnt make sense to replace the lower and rather have an OEM new upper then a rebuilt upper and lower. (New OEM upper new cost the same as a complete rebuilt upper and lower)
Here is the good news, Exactly 2 weeks from the time we first brought the boat in to be looked at and find the issue. We picked up the boat with a new OEM VP SX-A upper gear case installed. Dealer was great, turn around time amazing, while it was there I have a new engine mounted sea water pump installed, with a new housing.
Here is the bad news, it cost a fortune. ($6,500)
New OEM upper was $4500 for the part alone. Never mind the water pump and labor. Good news is, I didnt get any phone calls saying the bellows were bad ect...ect... so the job came in slightly lower then the estimate because the shipping of the new unit was little cheaper then they could estimate at the time.
Money well spent ASSUMING the 2008 Chaparral with 100 hours on it and diamond condition gives us a few years of trouble free service now.
I call it my wifes boat we picked it up just a couple years ago as a simple way to get back on the lake, kids are grown and last couple years have done a lot of touring on the new Road King we bought back in 2014. We bought it for a great deal and with the price of boats just two years later, an incredible price just going on 3 years ago.
Ive been boating for decades and decades, first with my father, then boat my own first boat when I was 18 years old. A 17 Ft Winner with a merc I/O must have owned close to 9 boats since 1977, from 17 to the biggest I owned was a 268 Sundancer (sea ray) Always Mercury outdrives (except for one or two O/Bs in the early days)
I never ever had an issue with an outdrive, always Mercury and since around 1987 they were always Alpha 1's. Always did my own maintenance, pulled the outdrives every winter, greased the splines, changed gear oil ect ect.
SO my first experience with the "superior" Volvo SX -A compared to Alpha drive was not good. I didnt want the Volvo but when you are buying used and everything else is amazingly good with the boat, you compromise. So over 40 years later since buying my first boat I had a outdrive stop working and that outdrive was my first ever Volvo outdrive. Hopefully now it will be good forever because this boat is in such beautiful shape I plan on keeping it a long time.
If there is another boat in the future, I wish it wasnt so hard to find a nice 18/19 foot runabout with an outboard. Love the thought of owning an O/B again ... *L*
Here it is ...