The 12 Virgin Cut Open Filters Ranked by Element Area

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Each filter's element was carefully examined.

1. I measured pleat depth using a tread depth gauge (not surprising given that I'm a tire dealer).

2. I measured the width of each element using a ruler.

3. I determined the area of each element by multiplying the number of pleats by 2 (since each pleat has two sides) by the depth of the pleats and then by the width of the element.

4. Many elements use a metal clamp to fasten each end of the element into a cylinder shape; this eliminates one pleat from being useful for filtering, and thus, I did not count that pleat. Similarly, the remaining filters used glue to fasten each end of the element, thus one pleat in these type element was glued together, thus rendering that pleat useless for filtering, and this pleat was not counted. It was assumed that if the element did not have a metal clamp, it had a glued-together pleat.

5. On the elements with metal endcaps (all but the Fram), the endcap wraps around and obscures a portion of the element, minimizing or eliminating oil flow in that area of the element, I assumed. Thus, I measured the width of the element from the open edges of the endcaps, only counting unobscured media. Here, the Fram's fiberboard endcaps give it an advantage, since the only obstruction at the edges of the element is a where a minimal amount of adhesive was absorbed by the element, where it is glued to the fiberboard endcaps.

6. All elements utilize some form of adhesive to attach the media to the endcaps. Another possible advantage of the Fram design (fiberboard endcaps) is that less adhesive is apparently needed (based upon my observations) to fasten its media to its endcaps, thus freeing more of the element to filter. The other designs (metal endcaps) require more adhesive and more is absorbed into the edges of the elements, diminishing filtering area. This diminishment adds up.

Here are the results, ranked from most filtering area to least:
code:





Filter Pleat #Pleats Element Element

Depth Width Area



FL-299 0.750 64 5.50 528.00

1714/ 0.938 53 4.63 459.61

51714 (same as 1714)

PH977A 0.656 56 5.69 418.03

BT251 0.750 51 5.38 411.19

P550299 0.625 60 5.00 375.00

51773 0.688 49 5.13 345.30



B2-HPG 0.719 61 3.75 328.83

FL-1A 0.719 56 3.75 301.88

150-1004 0.719 52 3.88 289.66

B2 0.719 51 3.69 270.34

P169071 0.719 49 3.75 264.14

P550008 0.625 56 3.50 245.00




[ August 26, 2005, 11:00 PM: Message edited by: 59 Vetteman ]
 
Thanks, 59 Vetteman, for formatting the chart!
cheers.gif


For those who don't know the filters by model numbers, you can look here to find that models with their respective brands. Sorry I didn't put the brands on the chart, but I was having enough trouble formatting it as it was.

[ August 26, 2005, 11:10 PM: Message edited by: Big O Dave ]
 
Nice work Big O Dave. Clever how you measured them. What is interesting to me is the FL299 is 27% longer than a FL1A, but has 75% more filter media.

Just measured a used Purolator Premium Plus L40017 (and it has a threaded end bypass, just like a Motorcraft) that came off my F150 a couple weeks ago. (And I do have a tire depth gauge.) Here it is lined up against the real MacCoy FL299:

code:

Filter Pleat #Pleats Element Element

Depth Width Area



FL-299 0.750 64 5.50 528.00

L40017 0.719 66 5.38 511.00


I will note that the bottom end cap (in the dome end of the can) is twice as wide as the top end cap (1/4 inch vs 1/8 inch) and I can see that the oil flow would not be restricted at the bottom, so if we add half that bottom cap width (the other half accounting for the glue overlap), then we get 5.50 width and a 522 area.

If you'd like I can measure the L30022 (but not tonight) that I cut up last week. Not as long as your giganto, but I think is as wide.
 
Great work, TP!

I can't take credit for how I measured the elements... Pete C. told me how to do it (although it was my idea to use a tread-depth gauge). Pete explained how to measure the area without tearing the filter apart. Smart dude, that Pete!

cheers.gif
 
In case you missed my last edit while you were posting (and it is worthy of its own post):

What is interesting to me is the FL299 is 27% longer than a FL1A, but has 75% more filter media. So beware these new, really short filters we are seeing more and more of on late model cars.

And, hey, I guess the L40017 is the best deal, considering its construction and that it is $6 at Advance Auto (one day wait for order). I checked the Ford dealer and the FL299 was in the upper teens of dollars.
shocked.gif
 
Good work! Once again the OEM's look good. I am surprised at the poor showing of the Baldwin and Donaldson. Of course, we know nothing of the quality of the media.
 
How "thick" was the media?

You've just measured surface area and not total filter media.

Lenght X width X depth..

You've done Length X width.

Doing this..3. I determined the area of each element by multiplying the number of pleats by 2 (since each pleat has two sides).. is incorrect.

Flow is one way within the filter. A media doesn't have 2 sides, it has a depth ( or thickness).

When you multipied the pleats by 2, you've just doubled the length is all.

Medias such as Mobil 1 are much thicker than some of the standard medias.

Hoewever, even with knowing the total area of media, what you don't know is the dirt holding capacity of the media itself. Blended medias of cellulose and synthetic fibers have more dirt holding capacity of straight cellulose. Straight synthetic medias have "layered" media, which makes them thicker.

And if you had an E-core media in this mix, the end caps also have dirt holding capability and therefore that surface area should be added to the total. Because the endcaps add to the total efficiency and dirt holding capacity of the element as well..
 
What is the application here? Are all of these filter direct replacements, or are there some different sizes involved?

-T
 
quote:

Originally posted by T-Keith:
What is the application here? Are all of these filter direct replacements, or are there some different sizes involved?

-T


There are three sizes involved in this. Here is the thread that started it. The FL299 size can be used instead of a FL1A. The giganto also fits where a FL1A goes if there is side clearance (300 inline six F150s work). Here is the list from BigODave's other post (with my Purolator added):

FL-1A size filters
Motorcraft FL-1A
Baldwin B2
Baldwin B2-HPG
Denso 150-1004
Donaldson P550008
Donaldson P169071

FL-299 size filters
Motorcraft FL-299
Baldwin BT251
Donaldson P550299
Fram PH977A
Wix 51773
Purolator L40017

Giganto size filter
Napa 1714/Wix 51714

I have another, different giganto size, a Purolator L30022 (Wix 51411) that I will measure today. I was dissapointed in this L30022 because it had a dome end bypass and apparently leaked at the anti-drainback because cold starts were slow to get oil pressure, so I pulled it. Might as well get some good out of it now. BTW, L40017s have performed very well for me in the 5 or 6 I have run so far.
 
Oops, I see you did not cut include the giganto filter in the filter media ranking. That makes sense since few would choose that filter. Ah well, it would be interesting to know the filter media area of it if you have it handy.

FWIW: I did cut open the giganto L30022 and found the filter area is only 545 square inches--hardly worth the bother over the 511 square inch, trusty and threaded end bypassed L40017.

BTW, the L30022 applications list is full of Allis-Chalmers and other farm/industial applications.
grin.gif
 
TP, the Giganto was included in the ranking... it came in second, behind the FL-299. It's the 1714/51714.

FG, I measured the surface area only. I haven't yet measured the thickness of the media because I want to take photos of the intact (but opened) filters, first. Then I'll look into further disassembly and measuring such things as media thickness.

Good point, FG!
 
quote:

Originally posted by Filter guy:
Doing this..3. I determined the area of each element by multiplying the number of pleats by 2 (since each pleat has two sides).. is incorrect.

Flow is one way within the filter. A media doesn't have 2 sides, it has a depth ( or thickness).

When you multipied the pleats by 2, you've just doubled the length is all.


The more I think about your assertion, above, the less I understand it. All the time guys cut open filters, cut out the media, and then stretch it out and measure it. That's the exact same thing as measuring the depth of the pleats and multiplying by 2... think about it, FG. I did not double the length of the media. I just stretched it out to its full length using multiplication.

If this is wrong, then I need to understand why.
 
Sorry if i misread your initial post..I thought you DID stretch the media out and measure it.

It was early..
wink.gif


However, dirt holding capacity is more than square inches of media.

To much media pinches the pleats together. Which restricts the flow. And the media doesn't hold as much contaminant.

It's hard to explain in words but the oil circulates inside the filter can. The surface area of the media lessens with to many pleats. The oil "needs" to be fully able to get into the full depth of the pleat. To much media doesn't allow that, so the cut, compare, and stretching out of media can be misleading when a filter is packed with to many pleats.


Controlling the pore size of the media helps in contaminant capacity. Which is why smaller filters with better grades of media out perform "larger" filters with lesser grades of media in total capacity.
 
"as long as the method was applied consistently across the board, it would provide a relevant, relative comparison."

yes, and an excellent point since you are not trying to determine absolute area, just relative.
 
quote:

Originally posted by Big O Dave:
TP, the Giganto was included in the ranking... it came in second, behind the FL-299. It's the 1714/51714.

Wow! The Giganto was gargantuan and it came in behind both the FL299 and the L40017? I would have thought it would have been more like 650 sq inches or so. Even the L30022 was bigger. Somehow I thought the Giganto was much longer than 4.73. I thought it was as long as the FL299 and half inch wider.
 
quote:

Originally posted by Filter guy:
Sorry if i misread your initial post..I thought you DID stretch the media out and measure it.

It was early..
wink.gif


No problem, FG. You had me worried because I was pretty tired by the time I finished measuring, creating the chart and writing the post, so I wasn't convinced about my own position... I had to think about it for a while.
smile.gif


quote:



However, dirt holding capacity is more than square inches of media.

To much media pinches the pleats together. Which restricts the flow. And the media doesn't hold as much contaminant.


I'm glad you brought up this point. None of the elements looked overly pleated, but it would be interesting to find out what is optimal... I'm sure it varies according to the media material itself and the thickness of the media.

quote:


Controlling the pore size of the media helps in contaminant capacity. Which is why smaller filters with better grades of media out perform "larger" filters with lesser grades of media in total capacity.


Now that I've measured some of these filter elements, I'm hoping that "those in the know" will enlighten the rest of us about the media material used in these filters, as well.

For example, the Donaldson P169071 is an astounding filter to look at - its element material is totally unlike any of the others (it's pure white) and it just looks like no expense was spared in any aspect of its construction or the materials used. Yet, if you look at the chart, its filtering area was second to last. There has to be more to this than just filter element area, although filter element area is relevant and important.

There is so much to learn about this stuff!
 
Big O Dave, your method is correct, just perhaps unclear.

by measuring the depth of the pleat, you actually measured the length of the media. Each pleat-pocket has 2 surfaces that face the dirty oil, so the width x depth x2 will give you the surface area; a single sided surface area within a single pocket. Then #pleats x single pocket area of each will give you total surface area.

to me it would be easier and a lot more accurate to simple remove the media, flatten it and do a simple width x length. by measuring the pleats' depth, you have to round that number. You then multiply that rounding by the # of pleats and that can introduce a significant error. 1/32" error x 32 pleats = 1 inch error.

But then it could be said that due to the folding at the top and bottom of the pleats, those areas don't do much filtering anyway, so it's a bit moot either way.

but all in all, you did it the right way. nice work.
 
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