I have 2 Neons:
1998 DOHC (mtx)2.0L 175,000kms
2001 SOHC (atx)2.0L 75,000 kms
Both are run on Mobil 1 at 6 month/12000km OCI.
I have owned both since new.
The 2001 is driven moderately and has a very smooth running engine.
The 98 DOHC has had nasty piston slap from day 1.
I've traced it to cylinder 4. After a lot of searching I got my hands on minutes of a design engineers meeting discussing NVH (noise, vibration, harshness) Their conclusion on the piston slap is that the cylinder/piston design (shape) failed to account for the heavy mounting torque of the transmission bolts. Interesting.
The "slap" is very pronounced when starting in extreme cold (like -20c) and us barely noticeable starting on warm summer days.
It always disappears once the engine is hot.
After 175,000kms of HARD driving (it regularly sees 7000rpm) it has never got worse.
Also, for some reason, it takes much longer to go away after a cold start if I use a Fram filter.
For the last 2 changes, I have been using an oversize K&N filter HP2004(PH16). (stock size is HP1002). The piston slap is MUCH reduced using this filter.
This is my first post here.
I must say I am very impressed with this website!