Jim Allen was experimenting with this very concept. He was collecting some really good data. But he's been gone a while now. I will say the equipment he had was very pricey.
Also, the decision you'd have to make is at what dP would you be driven to FCI? For example, if you had a FF filter that was set to crack open at 9psi, then perhaps you'd change at a steady 8psi? That would give you about 12% safety margin for the assured variance of each filter you purchase; not all of them are going open exactly at 9psi ...
The real problem you'd have is that you'd have a VERY hard time actually telling when the BP valve was opening towards the end of the filter life.
Jim's data showed that the BP burped open VERY infrequently, and only under cold start combined with WOT blips. Otherwise, the BP essentially is a safe guard that (thankfully) is rarely engaged. His filter had a 9-11psi (crack open to full open) range. But his running dP over the filters was only 2-4 psi. So he never came close to loading the filter up.
But as you experiment with loading the media, you're closing that gap. You're going to trying to operate around 6-8psi. And once you get to around 8-psi, you have to ASSUME that you're not really letting come BP sneak by. Because of a lot of variables (OEM spec ranges, your gage variance, et), you'll not REALLY know EXACTLY when the BP is going to open. It make pop open, then close, then open, then close ... who knows? Or, if you're close to the edge, it may open and stay cracked open, and you'll not know you're in BP because the dP is possibly going to remain in your pre-determined safe range?
This concept works well when there's a fairly large dP range. It's much more tricky when you're trying to get "close" to the BP event, without going over the edge.
Also, be prepared to FCI at a moment's notice. Once the media loads up near it's full capacity, the loading is exponential and not linear.
Although you're talking about oil filters, the same applies to air filters.
See this air-filter-minder page about loading ...
www.filterminder.com
see the second tab over on the lead page; talks about the loading frequency.
So my point is that once you decide to ride close to the limit (presuming you're trying to maximize the filter ROI), then you are also running very close to going over the edge. And that line comes up VERY quickly.