Had the orig 13 year old fuel pump fail in my '88 S-10 a couple of years ago, at 93k miles. Just quit one afternoon, no warning whatsoever, when I went out to fire it up (right after filling the tank). Towed it to the repair shop and managed to get the whole tank down, still full BTW, using a transmission lift. Motor in the pump just flat wore out. Motor armature rattled inside when shaken. Amazing thing was, when we got it down and took out the fuel pump-gage sender assembly and looked down into the tank, expecting to see a layer of sediment on the bottom, it was perfectly clean inside, nice and shiny, not a trace of crud, sediment or anything there! Nothing on the pickup screen either.
I "used" to run mine down within a gallon or two to near empty, but nowadays when either of my vehicles gets near the 1/4 mark that's when I pull in and top it off. The gasoline will act as a heat sink for the fuel pump and the more full it is, the cooler the pump runs. Gotta buy the gas eventually anyway, so it's just cheap insurance.
[ December 24, 2004, 11:13 AM: Message edited by: tblazed ]