Patman
Staff member
I just saw that today too, written by our own George too! I guess I'll have to try out the K&N FIPK unit on my car and see how the results turn out.
http://www.ls1.com/forums/showthread.php?s=1234a51cd0816a6f94dda064ec6986a3&threadid=148317quote:
Found while searching for oil analysis and K&N air filters....
To Whom It May Concern, especially Mr. George Morrison who has taken K&N to task with some very undocumented accusations.
GM Comment: We were spending upwards of $30,000.00 a month on paper air filters using them one time and then tossing them away.
Question: What was the total number of paper air filters used each month and how long was the service life for each paper element?
GM Comment: "... reusable air cleaners showed an immediate large jump in silicon (dirt) levels... etc.
Question: What is a large jump: What was the PPM count before the "reusable air filter" and what was the PPM after installation and use? What was the PPM with the foam and what was the PPM with the K&N?
There are allowable limits and without the facts it is impossible to comment.
However Regarding the silicone levels K&N has recorded over six years running, oil analysis from two Southern California transit authorities. This includes some 800 large diesel buses and 200 "Dial A Ride" gasoline vans. Oil samples were taken every 60 days and did not exactly match the changing or service of the air filter element! All air filters were serviced at 25" of water restriction. When running with paper air filters we did notice an increase of silicone as the element grew dirty some as high as 25 PPM. When the K&N elements were installed we noticed a drop to more acceptable levels (6 12 PPM) at the next oil sample test. Not once have we recorded any abnormally high silicone counts with the K&N elements. Average mileage per vehicle is 50,000 miles per year, 50,000 miles times 1,000 vehicles equals 50 million miles a year. Not one engine has suffered damage during this time while using K&N air filters. K&N did save the two transit authorities a lot of fuel, reduced their labor to change out the paper air filters (one K&N would last the same life as 3 paper elements) plus hundreds of thousands of dollars purchasing new paper elements.
For the record, K&N does not manufacture or specify any of it's air filters for the mining or construction industry. We do on occasion rebuild some very large and strange air filters for a lot of our customers. Rebuild, means that we take a dirty paper air filter, disassemble it and by using the old end caps and wire baskets we will rebuild the filter using the K&N filter media. Upon delivering the "rebuild" to the customer, he is advised that we will not vouch for the application or proper sealing of the element into his air filter canister. We have no way of testing the seals of the gaskets. We suspect this is the type of K&N air filters which Mr. Johnson used in his test
Evidently, Mr. Johnson was conducting his own evaluation, which is good, as we do it on some things we source out. However, had K&N been on site or directly involved with the test, I'm certain the test would have been more favorable for Mr. Johnson and K&N. First off, you do not want to mix one of the oil impingement air filters (K&N or Foam) in combination with paper, especially paper safety filters. Try this simple test yourself by spraying your paper air filter element with a very thin oil or WD 40, WOW! That combination will lock up an air filter very quick, plus you could damage the paper filter media I'm not surprised that Mr. Johnson's safety filter clogged, but I am pleased it went a full half day. I would have bet one hour at most If you fit a new paper safety filter with a new K&N or foam outer filter, just remember any excess oil and there will be excess oil, will be pulled off almost immediately into the safety filter and you have instant restriction.
Instead of using an inner paper safety filter, why not incorporate a foam or polyester pre filter on the outside of the K&N element? This combination has proven to be extremely effective operating in very dusty desert conditions. Offroad racers, operating in desert sand and fine silt beds, will use an oiled foam wrap or pre filter on the outside of the K&N element. Once the wrap is clogged it can be replaced in just seconds. Baja racers will change foam wraps at each pit stop and never touch the K&N set up during the entire 1,000 mile race. For mud and heavy sand, we recommend the polyester Precharger wrap. This is a fine denier mesh (similar to panty hose) that will deflect the sand and mud. Being of a very slick material, the Precharger will cause the dirt to slide off and not pack into the K&N filter pleats. Also, the polyester can be changed rather quickly.
What about efficiency of the filter or the filters ability to stop dirt? There are two acceptable tests used by the filter industry to verify the efficiency (actually just one test but with two grades of dust) SAE J726 F or C (fine or course dust). The exact mixture is detailed at the end of this report 100% efficiency is perfect but rare for any air filter that also allows enough air through for engine use. One major air filter manufacturer of paper elements has consistently advertised a 97% dirt free media filter for all its elements. This is very good, yet there are some others that claim 98 99%, but I have never seen one of their test reports. K&N has certified reports of 97.4% FINE for its four ply (four layers of cotton gauze) and 98.2% COURSE for the commercial 6 ply filters.
Incidentally, the U. S. Army just completed a 30 cycle test of . . the K&N air filter for possible use on helicopters operating in dirty dusty desert conditions. The 30 cycle test consisted of air being pulled through the K&N filter at speeds required by the helicopter jet engine for full power. At the same time, dirt is induced into the air stream per the SAE J726 C test procedures. When the restriction reached 25" of water, the filter was removed from the test chamber and serviced per K&N's instructions (washed re oiled). Again, the same element was tested and serviced over and over for 30 complete cycles. In the end the K&N was still operating with a 97% efficiency.
In conclusion, K&N has been manufacturing and selling the washable reusable air filter for over 30 years. To date, we have not lost one engine because of the filter media being inferior.