fuel quality and ethanol

So higher octane cost more to produce at the refinery.
Here 95RON is the regular fuel rating.
Can you add ethanol to bring this up to 97 or 98 or 99 RON and would it be more cost effective than producing a higher RON from scratch?
MAybe someone with deeper knowledge in this area can shine a light on this.

PS IMO ethanol was & is purely a political move in the wrong direction
RON is a different way of calculating octane. It's different here.
 
So higher octane cost more to produce at the refinery.
Here 95RON is the regular fuel rating.
Can you add ethanol to bring this up to 97 or 98 or 99 RON and would it be more cost effective than producing a higher RON from scratch?
MAybe someone with deeper knowledge in this area can shine a light on this.

PS IMO ethanol was & is purely a political move in the wrong direction
Ethanol, in the USA, is a direct replacement for the gasoline additive MTBE. Additives have always played a role in for increasing octane much like 2EHN has always been used as the primary additive to increase cetane for diesel.

https://en.m.wikipedia.org/wiki/Methyl_tert-butyl_ether
 
First off, let's define what octane is. Octane is a measure of the auto-ignition point of the end gases. It is NOT a definitive measure of knock resistance in an internal combustion engine, as I will explain later.

The addition of 10% ethanol will not have a substantial impact on RON. This is a US-based fuel analysis, which may or may not be similar to your fuel in the UK, but it gives us some data to work with.

Regular vs Premium Pump Gas.webp


There's a typical ~8 unit spread between RON and MON for gasoline and a ~14 unit spread for ethanol.

Let's take a 94 RON gasoline with a MON of 86 (anti-knock index = 90) and add 10% ethanol which is 108 RON and 94 MON (anti-knock index = 101). Straight math, we get...

((94 x 9) + 108) / 10 = 95.4 RON
((86 x 9) + 94) / 10 = 86.8 MON

Anti-knock index = 91.1

The octane values barely move. However, it's not this simple. Octane values of a given fuel component change when blended due to interactions with other components of the fuel. The final blend may actually lose octane or gain more than expected. Petroleum engineers smarter than I have figured these things out.

The knock resistance, which octane is designated to represent, also changes with other variables outside of octane such as distillation and heat of vaporization. Ethanol has ~410% greater HoV than gasoline which has a significant impact on knock resistance (due to intake air and chamber cooling) despite little change in octane. Unlike octane, this tends to work with straight math.

Heat of vaporization in BTU/lb of stoichiometric air

Gasoline = 9.7
Ethanol = 44.0
E10 gas = ((9.7 x 9) + 44) / 10 = 13.1 (+35%)

A CFR engine, which is used to measure octane, is very limited in this regard. The engine has set run conditions for RON and MON (higher rpm and load for MON) with increasing compression until knock is detected. However, it cannot determine the contributing factor of that knock or rather what is resisting knock to that extent. As stated above, two fuels of the same octane but different HoVs will give a different result in a CFR engine. The scale for octane is based on a ratio of iso-octane to n-heptane which have very similar HoVs. When you introduce a component with a wildly different HoV, all of this gets thrown off. If the HoV is higher, the CFR engine will give a higher octane result than it actually is.

As far as how this affects blends at the pump, HoV is not considered in the final blend. (at least not significantly) The primary properties for pump gas is the flame speed index and drivability index (determined mostly by the distillation curve), consistent air/fuel ratio (determined by density and stoichiometric value of the blend), and resistance to vapor lock and degradation (determined by vapor pressure, distillation, and a few other parameters on the chart above). It's generally easier to formulate the gasoline for the regular and premium octane values without ethanol considered. The ethanol is too much of a wildcard, and the concentration can vary since it's blended at the mother tank/truck, not at the plant.

Much of the hysteria surrounding ethanol is exaggerated. I love ethanol and methanol fuel.
 
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First off, let's define what octane is. Octane is a measure of the auto-ignition point of the end gases. It is NOT a definitive measure of knock resistance in an internal combustion engine, as I will explain later.

Technically it's a comparison to the anti-knock properties of reference fuel containing iso-octane (RON and MON of 100) and n-heptane (RON and MON of 0). So something like 93 has an anti-knock equivalence of a blend of 93% iso-octane and 7% n-heptane. Anything over 100 has to be interpolated. I'd think for the most part, testing isn't done any more by comparison to a reference fuel.

But in practice, the number has to do with anti-knock properties in general. I know some look at a small number like 2 difference, but that's quite substantial.
 
Technically it's a comparison to the anti-knock properties of reference fuel containing iso-octane (RON and MON of 100) and n-heptane (RON and MON of 0). So something like 93 has an anti-knock equivalence of a blend of 93% iso-octane and 7% n-heptane. Anything over 100 has to be interpolated. I'd think for the most part, testing isn't done any more by comparison to a reference fuel.

But in practice, the number has to do with anti-knock properties in general. I know some look at a small number like 2 difference, but that's quite substantial.

Yes. I touched on that later in my comment.
 
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