Fram Endurance Flashlight Test in canister

@Fair enough genius idea on the note paper. The feeler gauges weren’t flexible enough. I was able to pull through 4 pieces of paper stacked with reasonable friction. 5 was a no go. I also measured the gaps at 3/4” long on each side.

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So that's a .020" gap x .75" long x 2. Great job! Thanks for doing that!

Another thing I noticed is the gap is 90 degrees from the "ears" which are touching the can, blocking flow. So the oil is funneled toward those gaps, & with the shape of them they are scooping the oil into the clean side of the filter. I think this might skew calculations a bit
 
I hear you, and hear the one you responded too also. There are all kinds of common sense ways to look at things. The oil has been filtered many times that is leaking. You keep saying dirty oil as if it isn’t a recirculating system. Common sense tells only the added dirt on that single trip back to the oil pan through the engine parts is seen. Then around it goes again, several times per minute.
I think this is how the bypass filters can clean up oil beautifully when put in an oil line. Night to day difference and fast. So far no one has exactly explained why. It probably is just math.
Don't know why you keep bringing up a high efficiency bypass filter that's suppose to be used in conjunction with a full flow filter in discussions about filters with leaks. A filter with torm media or a significant leak path is not working like a bypass filter system, unless you consider it to be an inefficient "bypass" filter.

A full flow filter isn't suppose to be bypassing dirty oil all the time. Any oil that goes around the media can be "dirty", regardless of how many times it's circulated through the engine. And it's a continuous leak, not a short term infrequently bypass like when the bypass valve operates.

Since leaky filters, including torn media seems to be fine to use now, might as well just go back to the bypass only oil filtering system used in the 1940s. 😆
 
So that's a .020" gap x .75" long x 2. Great job! Thanks for doing that!
Close to the area I used in the flow/dP calculator.

Another thing I noticed is the gap is 90 degrees from the "ears" which are touching the can, blocking flow. So the oil is funneled toward those gaps, & with the shape of them they are scooping the oil into the clean side of the filter. I think this might skew calculations a bit
Shouldn't be any "funneling" or "scooping". The leak gap path is just an opening area in a relatively large pressurized reservoir (the dome end of the can). It flows a volume dependant on the oil viscosity and dP across the gap area.
 
Shouldn't be any "funneling" or "scooping". The leak gap path is just an opening area in a relatively large pressurized reservoir (the dome end of the can). It flows a volume dependant on the oil viscosity and dP across the gap area.
Ya, I re-read that after I read your post from 2 minutes before, & realized in a pressurized liquid system the only factor defining flow rate would be dP. I knew you'd catch that... ;)
 
The length of the leak path is very small, so that factor is very negligible. The shape of the gap is also a weak function, so the flow/dP calculator I used is going to be pretty close using a very low lflow length orifice. If you can come up with a better calculation and show why it's better, then please post it.
As I said, an accurate calculation would not be trivial. I don't have a good way to do it, at least in a reasonable amount of time. I merely pointed out that using an equivalent area round orifice overstates the flow, and probably more than just a little.

The shape of the gap does play a large role in this case given its aspect ratio. Using the numbers in your input, the hydraulic diameter of the slot is 0.0394 inches, a factor of 4.63 smaller than the diameter of the equivalent area round hole. This means the Reynolds number for the slot is 4.63 times smaller than the round hole, and the friction factor is 4.63 times larger, as f = 64/Re in the laminar regime, thus the flow in the slot would be somewhat less than the flow in the equivalent area round hole at any given DP.
 
So that's a .020" gap x .75" long x 2. Great job! Thanks for doing that!

Another thing I noticed is the gap is 90 degrees from the "ears" which are touching the can, blocking flow. So the oil is funneled toward those gaps, & with the shape of them they are scooping the oil into the clean side of the filter. I think this might skew calculations a bit
I was a bit surprised that it was .020”. Also the .75” length is conservative as I measured the gap straight across.
 
As I said, an accurate calculation would not be trivial. I don't have a good way to do it, at least in a reasonable amount of time. I merely pointed out that using an equivalent area round orifice overstates the flow, and probably more than just a little.
Here's a better configuration calculation - see results below. Using a rectangular opening actually flows MORE than a round orifice when both have the same flow area under the same conditions.

The shape of the gap does play a large role in this case given its aspect ratio. Using the numbers in your input, the hydraulic diameter of the slot is 0.0394 inches, a factor of 4.63 smaller than the diameter of the equivalent area round hole. This means the Reynolds number for the slot is 4.63 times smaller than the round hole, and the friction factor is 4.63 times larger, as f = 64/Re in the laminar regime, thus the flow in the slot would be somewhat less than the flow in the equivalent area round hole at any given DP.
Not what this flow/dP calculator says. Both have the same flow area of 0.03 sq-in and the same flow path length of 0.125 inch. The rectangular slot will flow more oil of the same viscosity at the same dP. Both are in the laminar flow regime.

Round orifice with area of 0.30 sq-in and dP of 0.8 PSI. Flows 0.665 GPM.
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Rectangular flow path with area of 0.30 sq-in and dP of 0.8 PSI.
Flows 1.16 GPM ... almost 75% more flow than a round orifice of the same flow area.
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I was a bit surprised that it was .020”. Also the .75” length is conservative as I measured the gap straight across.
Here's the flow/dP calculation using two rectangular flow gaps as you reported (one of this size on each side of the leaf spring), each being 0.020 in by 0.75 inch in size, and assuming the flow path length is 0.125 inch for the flow to go from the dirty side to the clean side.

One gap will flow 0.57 GPM, so twice that is 1.14 GPM. That's also pretty close to just one rectangular gap of the same area as seen in the previous post.

So if the gaps are modeled as rectangles of this size, the flow is actually more than originally calculated. Using the same assumption that the filter media is flowing 3.0 GPM with 0.8 PSI of dP, then the total parallel flow would be 3.0 (media) + 1.14 (leak gap) = 4.14 GPM, and the percentage of that total volume leaking past the media would be 1.14/4.14 = 27.5%.

Like I've said earlier, it's really hard to estimate fluid flow dynamics without actually calculating it.

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Don't know why you keep bringing up a high efficiency bypass filter that's suppose to be used in conjunction with a full flow filter in discussions about filters with leaks. A filter with torm media or a significant leak path is not working like a bypass filter system, unless you consider it to be an inefficient "bypass" filter.

A full flow filter isn't suppose to be bypassing dirty oil all the time. Any oil that goes around the media can be "dirty", regardless of how many times it's circulated through the engine. And it's a continuous leak, not a short term infrequently bypass like when the bypass valve operates.

Since leaky filters, including torn media seems to be fine to use now, might as well just go back to the bypass only oil filtering system used in the 1940s. 😆
I get it better now, and it’s not only about oil filters. When I change filters later this year, put the new ones on I have already, after another year or so, maybe I can check back and see all the calculations and conclusions that people finalize. Then decide if I should buy the Fram Ultra. There are going to be a lot of posts by then. It should be all decided in a year or two. Or three, I think I have enough filters bought for that. Not throwing them away.
 
The rectangular calculation is treating it as a section of pipe, not an orifice, and does not account for the constriction entering the narrow slot and the expansion leaving the narrow slot (i.e. what an orifice actually experiences). If the online calculator cannot do a rectangular orifice, for a correct comparison, do the round orifice as a single piece of pipe, not an orifice, and see what that says.
 
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The rectangular calculation is treating it as a section of pipe, not an orifice, and does not account for the constriction entering the narrow slot and the expansion leaving the narrow slot (i.e. what an orifice actually experiences). If the online calculator cannot do a rectangular orifice, for a correct comparison, do the round orifice as a single piece of pipe and see what that says.
I think the only thing that will change with a constriction is velocity.
 
Here's a better configuration calculation - see results below. Using a rectangular opening actually flows MORE than a round orifice when both have the same flow area under the same conditions.
Those two models aren't directly comparable, since the orifice model contains a large area reduction whereas the straight pipe model doesn't. If you set D1 to be just slightly higher than D2 in the orifice model, you'll get a more comparable estimate, and the result should be almost the same as if you were using the circular straight pipe model.

Comparing rectangular vs circular straight pipe models, a square pipe with a 10:1 ratio of width to height seems to have around 2 to 2.5 times the restriction of a circular pipe. For a 40:1 ratio, the rectangular pipe is around 10 times more restrictive.
 
I think the only thing that will change with a constriction is velocity.
The flow field entering a constriction and exiting a constriction changes. For flow entering the constriction, the fluid accelerates. For flow exiting the constriction, the flow decelerates. This induces a pressure drop in addition to the pressure drop of flowing through the orifice itself. This additional pressure drop reduces the flow that will go through the constriction at any given total pressure drop available. That is my point. The calculation used above assumed a plain rectangular passageway for the rectangular slot, but used an orifice calculation for the round hole, which included the effects of the constriction and expansion. That is apples and oranges. You need to use the same methodology for both of them.

Given the same flow area and flow, which was the assumption of the above calculation, the rectangular slot with a very large aspect ratio will have a higher pressure drop than a round hole at the same flow rate. The velocity through both of them will be the same.
 
Those two models aren't directly comparable, since the orifice model contains a large area reduction whereas the straight pipe model doesn't. If you set D1 to be just slightly higher than D2 in the orifice model, you'll get a more comparable estimate, and the result should be almost the same as if you were using the circular straight pipe model.

Comparing rectangular vs circular straight pipe models, a square pipe with a 10:1 ratio of width to height seems to have around 2 to 2.5 times the restriction of a circular pipe. For a 40:1 ratio, the rectangular pipe is around 10 times more restrictive.
My point exactly. Better yet, use a round pipe for the round hole rather than an orifice with a slight constriction. The orifice calculation probably uses a discharge coefficient of around 0.62, which probably won't amount to a lot if you only have a small constriction, but it will still be there. Using straight pipe, that will not be a factor.

The width to height ratio for the case being considered here is 65.
 
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