Fram Endurance Flashlight Test in canister

That’s a whole different shape - right? I agree I bet the feature is controlled in that one- and the tool surface in the die when forming in the punch press holds it flat right there
Fram ultra xg7317. Same model as endurance fe 7317. When I cut my titanium open I will fit the leaf spring into the endurance to see if it seals.
 
Probably to save 2 cents per stamping ... lowest bidder, who knows where these come from. Could even be outsourced. Nothing good stays the same. 😄
I’m thinking as we drive how the ripple chip ones ARE formed. That can’t be a clamping surface

Wish I had one in hand

So drawn free…after stamping out?? Can’t make sense of it
 
I’m thinking as we drive how the ripple chip ones ARE formed. That can’t be a clamping surface

Wish I had one in hand

So drawn free…after stamping out?? Can’t make sense of it
Maybe the guy running the leaf spring stamping machine use to work in the Ruffles chip factory. 😄
 
Ok help me out here.
I reviewed the excellent picks at the start and I’m puzzled. Oil was poured onto the bypass to observe any leakage. It “appears” the leak is only around the edge of the plastic valve and not where I would expect..,,, at the base where the tube butts up against the metal plate.
The first pics are show oil poured and resulting leak around valve.
The bottom two show where we would expect to see most leakage and I see little or none?? It’s obvious some oil got into the gap and onto the base and tube,
But most is at the plastic valve head itself.
That area has nothing to do with plate/canister gap!?

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Testing this Fram filter in an "opened up" state is NOT the same as judging the "as built" state.

The force of the spring seated against the bottom of the can will push the leaf assembly firmly into the fiber end cap. The "seal" needs only to exist in a very small area. It would be wrong to assume that the seal is needed fully around the flat circumference interface; it can exist around the radiused intersection of the end cap and leaf where it protrudes into the cap.
That bypass valve "leaf spring" is more of a bracket than spring and does little more than fill space in the dome end of the filter. Keeping the media in place, but does not coil or apply similar pressure of a coil spring. It's a crappy bypass valve design that I would try to avoid using. I prefer a dome end bypass valve built into the top of the end cap, or the Motorcraft input bypass.
 
That bypass valve "leaf spring" is more of a bracket than spring and does little more than fill space in the dome end of the filter. Keeping the media in place, but does not coil or apply similar pressure of a coil spring. It's a crappy bypass valve design that I would try to avoid using. I prefer a dome end bypass valve built into the top of the end cap, or the Motorcraft input bypass.
Sure the leaf spring compresses slightly and puts some compressive force on the guts of the filter. Nothing else holds it all tight together.
 
Seems to me if it did then hand pressure would close the gaps. That doesn't appear to happen. The gap is the same whether sitting on top or or being compressed with hand pressure.
 
Thanks for posting the pics again

Looks like the starting sheet was/is thinner and only only drawn in one direction and “folded” back so to speak. And really clumsily causing all manner of deformation

Honestly this process should not have been approved!
 
Mid 2022?? Ultra XG with gasket.
But if it leaks around the valve itself as indicated in my previous post, does it matter?

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Mid 2022?? Ultra XG with gasket.
But if it leaks around the valve itself as indicated in my previous post, does it matter?

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Can't tell where the oil was leaking at in your post 427. That's a Ruffles style metal-to-metal leaf spring, so it probably leaked oil from there and migrated to the bypass valve down the dome shaped area the valve seals to. I tested a Fram bypass valve like that one and saw no light leakage. Maybe I'll do a liquid test too.

The OG Ultras with the fiber gasket in the end cap won't leak at the leaf spring either. Motorking said the OG Ultra was 80% @ 5u, and without that leaf spring seal I doubt it would be that good.
 
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There's some, you just can't notice it like a compressed coil spring. The leaf springs have a very high spring constant, so they only need to deflect a very small amount to get an adequate compressive force. A coil spring needs to compress way more to get the same force, so they "spring" open more when the compression force is relieved. If the leaf spring didn't compress and hold the gut tight together, you'd be seeing a lot more filters that "rattled" because the guts weren't tight.
Z6 is right, the coil spring has more travel to hold the element, this is the spring up that you see when you cut a filter open, the 'leaf' spring exerts about the same pressure, but it has less travel.
 
Can't tell where the oil was leaking at in your post 427. That's a Ruffles style metal-to-metal leaf spring, so it probably leaked oil from there and migrated to the bypass valve down the dome shaped area the valve seals to. I tested a Fram bypass valve like that one and saw no light leakage. Maybe I'll do a liquid test too.

The OG Ultras with the fiber gasket in the end cap won't leak at the leaf spring either. Motorking said the OG Ultra was 80% @ 5u, and without that leaf spring seal I doubt it would be that good.
It appears oil poured onto the valve spring directly flowed past the valve. No migration from the lower gap.
 
I think the engineers at Fram thought the gasket was warranted or they would not of done it, car manufacturors never add an extra part without a true need for one.
Fram was going for an "Ultra good" design with that version to maximize efficiency and holding capacity. Ascent's ISO 4548-12 efficiency test showed that.
 
@Glenda W. … I assume no oil was flooded in the actual bypass valve area if you were looking for just leakage around the leaf spring seal. This was questioned in post 427. Can you please elaborate.
No oil was applied to the bypass valve area. It was carefully applied around the end cap and gap areas. Exactly a thimble full was used. The oil immediately went through the .75 x .020” gaps.

The first picture was with the bypass valve toward the sky. Gravity causing oil to come through the gaps toward the camera.

The second picture is after I flipped the filter over so the bypass is toward the ground. Gravity causing the oil to go away from camera back toward the gaps.

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