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avoid needing to buy a new cat every emissions inspection.
Tell me more about this here. I've yet to hear of mass cat failures over a lifetime of higher additive levels than are currently available unless you go out of your way to find them. SJ/SL ..all in use for a very long time and no one I've ever known has had cat change out due to additive levels. Old age (200k/13-15 years), falling apart inside, oddball design ..but never additive poisoning in any "premature" manner. You'll hear of a unicorn sighting every so often.
I'll speculate that the newer lower add levels are a preemptive reduction to allow the new wave of DI engines that are actually polluting more in actual engine emissions and relying on the cat to soak up the added unburned hydrocarbons. To get the 100k (or whatever it is now) they need increased cat efficiency retention beyond the former level.
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When the load is reduced, such as going slightly downhill or coming to a stop, the engine will quickly cool down to 160F. The result will be many thermal cycles, not quite as severe as cold starts, but still putting high wear on tight clearance parts.
..and this is different if the cycles were 195F-220F under the same conditions? My simple view sees cycling as cycling. Again, I don't necessarily support the use of a 160F thermostat, but I'm struggling to see your point.
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This use calls for a carefully monitoring wear products, and eventually switching to a thicker oil to maintain oil pressure with the looser parts.
I didn't see any report of substandard pressure. What might he expect as liabilities here.
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Right now you want an oil with lots of EP additives, but quickly switching to avoid high concentrations of metallic additives such as ZDDP to avoid needing to buy a new cat every emissions inspection.
Are there vendors that provide "quick change sumps"
If his conditions don't change ..and he needs lots of EP and whatnot now, why would this requirement quickly disappear? One would reason that additive concentrations under like conditions would somewhat be a constant.
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I guessing someone is going to leap in with "get a bigger radiator to keep the temp at 160F".
Well, no. Everyone would tend to say put in a big enough rad that it can maintain setpoint under most likely conditions that you are going to encounter. The setpoint itself doesn't have a whole lot to do with it over a given realistic span in reference to ambient. You can't set it at -32 and flash freeze your leftovers.
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The temperature differential has to be high enough to transfer the heat.
Isn't that sorta a self correcting thing? You'll have a given exchange medium that is what it is. You'll reach whatever temp that given medium allows in it's limits. High differential is not a requirement. For example, I can run my cooling towers at 170F and at a very slow flow rate. The ^T is tremendous. Nice and cool 100F cooling water for my condenser. Unfortunately now I can't slam the heat on the front end since the flow rate is so low and dwell time so long that I can't effectively cool the thing. So I open my valves ..send 3x the flow rate through the cooling jackets and reduce the differential to WHO CARES, but lower both in

ut temps radically. Now I slam the production end of the equation as much as I please ..and ITS differential to the cooling mass is greatly increased.