The Timken test and the 4-ball wear test are simply laboratory tests to determine the lubricant's behavior under specified conditions. These tests are predictors of the lubricants behavior in fleet service. Some of the tests correlate well with fleet service and some not so well.
Formulation development could not be very scientific without Scanning Electron Microscopes and the mechanical tests standardized by the ASTM.
Also, here are some additional (albeit random) notes derived from various technical sources relating to multifunctional FM/AW/EP's:
Zinc C1-C14 Alkyldithiophosphate; ZADTP: a variation of ZDDP, FM, lower temp anti-wear, anti-oxidant, anti-corrosion.
Molybdenum tridialkyldithiocarbamate MoDTC: FM, AW (anti-wear), anti-oxidant, anti-corrosion/EP.
Antimony dialkyldithiocarbamate ADTC; FM: anti-wear, anti-oxidant, anti-corrosion.
ZDDP and MoTDC go into the oil solution and form organosulfur (carbon-sulfur) compounds.
At about 450 F, the zinc polyphosphates form a fluid glass; it is this glass that lubricates the surfaces.
At 500-800 F, the moly polycarbamates form a glass-like layer that lubricates the surfaces.
The dithiocarbamates of moly are often referred to as Anti-Wear additives, but also exhibit Extreme Pressure properties as well. The higher the loads (and after the hydrodynamic layer breaks down), the mixed or boundary lubrication conditions exist. In addition to moly being a great FM, AW/EP, and anti-oxidant additives, there are two side benefits to moly additives.
When Magnesium sulphonate (detergent) and moly (MoTDC) are placed together in a formulation, these chemicals reduce phosphorous poisoning of the catalytic convertor.
Secondly, Engine NOX emission is reduced by the addition of MoTDC.
As early as 1983, it was reported that, "One advantage of moly dithiocarbamates is that, unlike moly dithiophosphates and zinc dithiophosphates, they do not poison automobile exhaust catalysts." Many oils contain both moly and ZDDP. Schaeffer's adds one more level of AW/EP protection with SbTDC or Antimony Dithiocarbamates and surfactants.
[ December 06, 2002, 02:14 PM: Message edited by: MolaKule ]