3rd Heater Core Plugged In 6 Months...

2020 Ford F350 7.3L Gas
Truck is under warranty, repairs done at dealer.

Some history:
May 2023, 86,000 km / 3200hrs, drain and fill cooling system with OEM coolant/distilled water(Done by me)

Jan 9 2024, 108,000 km / 3850hrs Heater Core plugged, replaced by dealer.

May 29 2024, 119,775 km / 4180hrs Heater Core plugged, replaced by dealer, removed thermostat and flushed block, removed rad and flushed. Filled with new coolant.

June 2 2024, 119,900 km / 4182hrs Heater Core appears to be plugged again, lost heat on drivers side first, now little heat at all even from passenger side.

I've never seen or heard of this before, heater core becoming plugged almost immediately after a complete flush.

I would like to install a filter before the inlet on the heater hose to prevent this as it's getting old fast but have warranty concerns. If I did go the filter route does anyone have a suggestion as to what a good filter/housing setup would be?

Any ideas on what is causing this?

I asked them to cut the core open last time so we could see what is plugging them but they declined.

Screenshot_20241226-063912.webp
 
No idea, they won’t give them to me. Warranty
Wrong answer. YOU bought that heater core. That is YOUR property. Everything on that truck is yours.

A warranty claim is Ford supplying a new part at THEIR expense. Your property doesn't automatically transfer to THEM on warranty claims.

Obvious the tech ghosted your truck. Or the heater core was a defect from Ford. Who knows till you get YOUR parts back and cut them open or use a USB bore scope on them.
 
I've made the Toyota service writer go dig in the trash for MY, old worn out gas tank vent hoses that were dry rotted and cracked to death. I wanted to see if they ACTUALLY replaced anything. Dude went and came back with my hoses LOL. Remember THEY work you YOU.
 
Update and edit to my last post, I was wrong on that 800hrs since it was replaced, I must have been looking at one of the previous replacements.

I just had the 4th replacement heater core installed 2 days ago.

It was 600hrs of operation since the last, 20,000 km (12,400 miles)

The tech replaced all the sound isolators with new and replaced every clip with new and the dash is nice and solid this time.

Still not sure why they are plugging up but going to look into a filter.
 
I talked to my main tech and I think I'm going to put a filter in the system. We spit balled some ideas on where in the system would be the best place for it. I had originally suggested installing it right before the heater core with the intent that it would best protect the core there but he was concerned about heater performance which does make sense.

Any thoughts?
 
Provided the filter doesn't plug, I don't imagine the filter will hinder heater operation. Keep in mind that the core is getting fed 100*C coolant when everything is at operating temperature and it's not shedding 100*C just going through the dash for your heat.

Have they opened a case file with Ford's Technical assistance? This is for sure the time for them to be doing a field product information report. They should possibly even be sending an engineer out to investigate.

Also to the folks stating you own the part that they remove, yes but no. Warranty parts get returned for failure analysis. Not returning the part opens up the dealer to the possibility of the warranty claim being denied
 
I talked to my main tech and I think I'm going to put a filter in the system. We spit balled some ideas on where in the system would be the best place for it. I had originally suggested installing it right before the heater core with the intent that it would best protect the core there but he was concerned about heater performance which does make sense.

Any thoughts?
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Sounds like a situation similar to what you're going through...just thought I would share, via our coolant sales team.
 
Dodge caused their own issues because....

Pre 2013 they used HOAT G-05 coolant, which was orange, but NOT compatible with the ubiquitous orange dexcool.

2013 they switched to an OAT, which was VERY NOT compatible with G05, but actually compatible with dexcool. They needed to make it a new color, so it became purple, as per mopar/fiat purple. Some reports are that the purple fades to orange. It was pretty much dexcool without the 2EHA with a ridiculous 10 year change interval.

Basically you can't judge a coolant by its color anymore. Many of those trucks then suffered from water pumps replaced under recall, casting sand in the blocks, silica fallout in the coolant, etc. Who knows how many "mechanics" have dumped whatever looks right into those systems and thus the modern schmorgaboard of "universalish" junk coolant formulations. The only way to recover is to flush, acid clean, flush again, replace the water pump, and then go back with a good stuff. Which is why I now pledge allegiance to Fleet Final Charge Pro.

Unfortunately now you've got about four classes of HD coolants that are all red, so the same problem exists as with all the yellow/gold/oranges.
 
I talked to my main tech and I think I'm going to put a filter in the system. We spit balled some ideas on where in the system would be the best place for it. I had originally suggested installing it right before the heater core with the intent that it would best protect the core there but he was concerned about heater performance which does make sense.

Any thought
Coolant temp would be my first concern.
 
After I got my 2005 Ram Cummins truck in 2019, decided to put a coolant filter on it.
On the 5.9l removed a head plug near the back then ran hoses down to the frame rail passenger side where I mounted the filter. I used a WIX coolant filter. And used transmission cooler hose.

I never had any issues, thought would be a good idea. The return from filter is teed into return from heater core.

There is some benefit to tapping into the head for an outflow input to filter as it helps to relieve excess heat, better head coolant flow as sometimes #6 cylinder gets too hot, maybe if towing? I read #6 cylinder can overheat on the Cummins forum

And the coolant is clean

Album of pics
https://photos.app.goo.gl/aHBVg837owVMQoYu7

I know it still works as the filter gets hot, means coolant is flowing.
1739988045444.webp



The filter head is actually a gasoline marine app filter base I had unused.
1739988092960.webp
 
Last edited:
After I got my 2005 Ram Cummins truck in 2019, decided to put a coolant filter on it.
On the 5.9l removed a head plug near the back then ran hoses down to the frame rail passenger side where I mounted the filter. I used a WIX coolant filter. And used transmission cooler hose.

I never had any issues, thought would be a good idea. The return from filter is teed into return from heater core.

There is some benefit to tapping into the head for an outflow input to filter as it helps to relieve excess heat, better head coolant flow as sometimes #6 cylinder gets too hot, maybe if towing? I read #6 cylinder can overheat on the Cummins forum

And the coolant is clean

Album of pics
https://photos.app.goo.gl/aHBVg837owVMQoYu7

I know it still works as the filter gets hot, means coolant is flowing.
View attachment 264304


The filter head is actually a gasoline marine app filter base I had unused.
View attachment 264305
Thank you, that was helpful!
 
Thank you, that was helpful!
Its not hard to connect one. For yours, I would plumb it in right before the heater core in the input hose

$13 at Amazon where I buy mine. I have 10,000 miles on it right now.

Here is a pic of one and looked what it picked up in 500 miles!

When you do not have a filter, your coolant can get really gross.
And all that crap gets circulated all through the motor.
My engine coolant looks great and clear.


1740001329575.webp
 
After I got my 2005 Ram Cummins truck in 2019, decided to put a coolant filter on it.
On the 5.9l removed a head plug near the back then ran hoses down to the frame rail passenger side where I mounted the filter. I used a WIX coolant filter. And used transmission cooler hose.

I never had any issues, thought would be a good idea. The return from filter is teed into return from heater core.

There is some benefit to tapping into the head for an outflow input to filter as it helps to relieve excess heat, better head coolant flow as sometimes #6 cylinder gets too hot, maybe if towing? I read #6 cylinder can overheat on the Cummins forum

And the coolant is clean

Album of pics
https://photos.app.goo.gl/aHBVg837owVMQoYu7

I know it still works as the filter gets hot, means coolant is flowing.
View attachment 264304


The filter head is actually a gasoline marine app filter base I had unused.
View attachment 264305
Have you checked to see how much gunk has been collected by the filter?
 
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