1997 Chevy Cavalier still wont pass emissions... What now?

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So last year I posted this and received a few helpful responses. I let it sit but now that my Neons transmission died it's now or never. It's still failing for NOx and HC which is weird as NOx is usually indicative of lean burn and HC is indicative of excessive fuel or dirty. The original HC was 1.2992 with .800 being the max and NOx was 1.64 with .800 being the max. Now its looking better but.... Can any mechanics chime in? I'm reading online bad egr, bad IAC, bad catalytic converter. EGR is $300 to replace, iac is $65-$190, catalytic converter is??? It has four new ie four pull n pay fuel injectors and four new AC Delco oem spark plugs. All help appreciated. Should I go the brand new route and order four new injectors? What else ?

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Also a fresh oil change will soak up HCs temporarily. If you can pull the EGR valve off you can clean its passages out with a frayed bike brake cable in a drill. Run the car with the valve off, it'll make noise from the exhaust side and idle fast/ poorly from the vacuum leak. If it doesn't do either your passages are still plugged.
 
Very interesting, subscribed.

It's been many years since I lived in a county that actually measured emissions, but when I did there were exemptions for new cars under 3 years, old cars (~20 I think?) AND depending on the year and type a $ ceiling. ie If you put ~$250 into a $2,500 car they would pass you for 2 years regardless of the test outcome. Pretty decent really, because they knew for the most part people in this situation probably did not have $$$$$ to spend on emissions related repairs. Maybe check that angle?

I'm no mechanic, but have had success reviving a few older vehicles focusing on the PVC system.

+1 for fresh oil change and decarbonize EGR. If you still have the old plugs I would put them back in a run a can of the Seafoam spray foam stuff thru it followed by a good cleaning of the throttle body and MAF (I would NOT use that stuff on brand new plugs, fouled a set that way once).

Reminder, get it good and hot / Italian tune-up before the retest
 
Per your other thread it's idling poorly. I still say do the intake manifold gasket. This explains how it's both rich and lean at the same time.
If he had his own sniffer at home I would run a little MMO in the gas and see if the idle smooths, would increase voc but who cares at this point?

Guarantee to pass them fresh oil just works and is a good idea when you are on the edge
 
I dumped some rubbing alcohol in the gas tank in a 78 Camaro in high school. It improved the sniffer results dramatically, although I can’t remember what, specifically. It’s worth a shot.
 
Very interesting, subscribed.

It's been many years since I lived in a county that actually measured emissions, but when I did there were exemptions for new cars under 3 years, old cars (~20 I think?) AND depending on the year and type a $ ceiling. ie If you put ~$250 into a $2,500 car they would pass you for 2 years regardless of the test outcome. Pretty decent really, because they knew for the most part people in this situation probably did not have $$$$$ to spend on emissions related repairs. Maybe check that angle?
If he is in California or a state that follows Ca smog rules(I think there is 11) you gotta pass or scrap the car. Selling it out of state is also an option.

Ca requires cars back to the1976 model year to have tail pipe emissions tested. Then they went further and make you run it on a dyno in hopes of it failing
 
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