1990 Toro 824 Powershift Project

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As promised, here are a couple of pictures of my latest snowblower project.





Took these last night, thus the lousy quality of the pics.

I picked this up for $75 from a guy that had it at one of his rentals, so you can imagine how it was treated. It's a bit rusty on the auger housing and the drive axle, but all in all it's in decent shape for a 24 year old machine.

When I picked it up, it didn't run, the axle was stuck in powershift mode, and most of the running gear was stiff from sitting for a couple of years. A quick carb soak and rebuild, head removal for decarboning, a new head gasket, a check of the valve clearance, and she was up and running quite well. With these Tecumsehs, as long as the rod hasn't gone through the block, I can get them running pretty cheap.

With a good greasing, I got the axle back into the regular position and am able to push it around easily in neutral. It has actual gears as opposed to a friction disk setup, so this thing is a tank. The impeller cable was broken, so I don't know how well it will blow snow yet. It also had nothing left of the impeller bearing, so I had to seperate the auger housing from the frame to replace that. Not too hard to do, so I'll see if I can take it all apart again this summer and repaint it and the auger drum and impeller. Since the wheels are rust welded on the axle, I'll probably pull that too and see if a press can seperate them. I'd like to blast and paint the rims as they are really looking bad with rust.

As soon as the cable arrives, it will be put back together and the muffler can be put on with the one good bolt for now, and we'll see how well it chucks the snow.

I promised my wife this would be the last project blower for this year. There's always next year.
 
Good deal. I bought an Ariens for $35. The guy just wheeled it in the shed in the spring. I changed the fuel hose and cleaned/blew out the carb, filled with fresh gas, and own a $700 snow blower for less than $50. Looks and runs like new now. Good thing too, I really needed it with the record snowfall this year.

Gotta love ethanol.
 
Sure looks better than the picture of your floor mat in the group of pictures on photobucket.
laugh.gif
 
Originally Posted By: satinsilver
Sure looks better than the picture of your floor mat in the group of pictures on photobucket.
laugh.gif



I'm new to the Photobucket thing, so I didn't know that one photo can be traced back to the rest of the album. Guess I better not put any racy pics in the album.

The floor mat was after about two weeks of WI weather. Some warm climate guys on the Audi forums were complaining about not having any snow to do AWD donuts in, and there was a barrage of pics of snow and salt covered cars to show them the other side of playing in the snow.
 
Awesome find for $75! The paint on yours looks much better than my 826. I will also be taking mine apart during the summer and painting it.

You can buy paint from Toro, but its a bit pricey. I've read that Rustoleum "Sunrise Red" is a good match for the newer Toro red. International Harvester Red is a good match for the older Toro red. I'm not exactly sure when the switch was done for the new vs. old.

As far as parts, I've had good luck with Partstree.com.
 
Yes, I use partstree for the diagrams and then order locally from a really nice small engine shop in town. They're even open 9-5 on Saturday and 10-1 on Sunday.

Thanks for the tip on the color matching.
 
Waiting on spring here in Michigan. I, too, want to repaint and refurbish my Toro 5/21 this summer. Pretty likeable little machine.
 
Just a little update on the machine. I still haven't gotten the broken thread tap out of the hole in the head, so I'll just run it as is for the rest of the season and deal with it in the summer.

I also ended up breaking the bolt that holds the tab on the muffler to the top of the head, and failed to get it out without destroying the metal. I tried to braze some aluminum back in there and drill and tap, but there was too much needed and the brazed part would split when the tap was being used.

So with some searching on eBay, I had a used head in great shape for $17. Put it all back together and now am just waiting for some snow. I'm also working on getting the scraper blade set right along with the skid shoes. The auger drum makes it harder to reach the nuts on the scraper blade when it's on the ground, so it's a guess and check process.
 
I tackled the scraper blade this weekend, and it was a bear to get off. It's attached with carriage bolts and nylon nuts and the carriage bolts had rounded out the slots in the blade. Lots of hammering, cussing, and work with an angle grinder, and I was able to hold them with a vise grips and snap the bolts off.

Got the scraper blade on the bench and took the cutoff wheel to it to straighten it up. I also cut off some loose rusted metal on the bottom of the auger housing to even it up. 6 new carriage bolts and nylon nuts and it was back on and adjusted to ride 1/8" above the ground. I also realigned the skid shoes so they wouln't catch on every crack. I should have some snow this week to really test it out.

What the heck? I had another post in this thread with the link to the pictures that were in the original post, but it has been deleted. I didn't have anything offensive in my photobucket album. Oh, well.
 
Last edited:
Originally Posted By: threeputtpar
I tackled the scraper blade this weekend, and it was a bear to get off. It's attached with carriage bolts and nylon nuts and the carriage bolts had rounded out the slots in the blade. Lots of hammering, cussing, and work with an angle grinder, and I was able to hold them with a vise grips and snap the bolts off.

Got the scraper blade on the bench and took the cutoff wheel to it to straighten it up. I also cut off some loose rusted metal on the bottom of the auger housing to even it up. 6 new carriage bolts and nylon nuts and it was back on and adjusted to ride 1/8" above the ground. I also realigned the skid shoes so they wouln't catch on every crack. I should have some snow this week to really test it out.

What the heck? I had another post in this thread with the link to the pictures that were in the original post, but it has been deleted. I didn't have anything offensive in my photobucket album. Oh, well.



I hear you on those scraper blades. I restored a friend's well-used 1960s Ariens last summer. The scraper blade had worn down so much that it had started wearing the mounting nuts on the bottom. The nuts were so worn down that they were impossible to get off. I had to cut all of them off to mount the new scraper.
 
A couple of pics since the links in the OP are dead:









I have it listed on CL right now, as I found that I like the smaller 5hp 23" one better. I also have the drive control off of it as it was not powershifting at all, and when I used reverse it would not go back into forward gears fully the first time. After about 3 or 4 times going from N to forward gears, then the trans would fully lock into forward and not slip.

The control box needs to be taken apart and cleaned and adjusted, along with the reverse and powershift cables.
 
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