HARDLY A HYUNDAI ENGINE AT ALL
A little more up to date info. To say the World Engine, used by the Chrysler Group in 1.8, 2.0, 2.4 and 2.4 Turbo in SRT4 Caliber is totally designed by Hyundai as implied above is mis-imformation.
From Allpar 2/13/06 on GEMA World Engine
"Reportedly, the basic block was designed by Hyundai, but Chrysler and Mitsubishi then made a large number of modifications to make it more efficient and adapt it to their uses and technologies. Most of the packaging/dressing components, such as intake manifolds and valve timing equipment, appear to have been developed by each partner independently and will be used independently as well. For example, the variable valve timing was developed by Mercedes and is used on the V6 in the E-Class. J.L. French in Wisconsin makes the blocks for American engines, with Nemak providing head castings from Mexico.
While some have said that Chrylser paid $57 million in royalties to Hyundai for design work, an informed source noted that the funding for GEMA was put togther by all the partners, and that $57 million was just DCX's share of the GEMA funding. GEMA itself is a separate company from DCX, MMC, and Hyundai, and it pays royalties to external and internal partners and patent holders.
According to the Dodge Caliber press release:
Chrysler Group brought its engineering expertise to the World Engine program in the areas of cylinder port and intake manifold design using advanced Computational Fluid Dynamics tools. Chrysler Group engineers led the development work on dual Variable Valve Timing (VVT), as well as an integrated 2:1 oil pump/balance shaft assembly. Chrysler Group also refined the engines for exceptional smoothness and sound quality.
some more from Allpar
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The engine has a high-pressure, die-cast aluminum block and will be built in a new joint-venture plant in Dundee, Michigan; blocks for the Dundee engines are made by J.L. French of Wisconsin. The engines built in Dundee will most likely be used entirely in Chrysler vehicles at first, though we'd expect Mitsubishi to use the same engines for their American-made Eclipse and Galant. We have no word on the fate of the plant that makes the current 2.0, 2.4, and 1.8."
The Chrysler Group will take the lead in operating the two Global Engine Manufacturing Alliance facilities in Dundee, Mich. GEMA is investing more than $700 million in the 1 million square-foot plant, which will create approximately 550 jobs in Southeast Michigan. Each of the two Dundee plants will have capacity of 420,000 units per year."
Note according to a Chrysler Engineer involved with the program, when asked about this on the Allpar Forum, told us The GEMA was/is formed for liscensing purposes and to spread the cost of the tooling for all the plants involved.
CG Engineers and Mitsu took the basic Hyundai design for the block and that was about it. The piston size and bore spacing and displacements are the same. However the block for CG use was re-engineered for CG needs including turbo charging. The intake, valve train is different between all three. CG utilized Merceded VVT technolgy and engineered it for their own needs.
So basically the engine going into a CG vehichle was designed for the most part by CG engineers and is different relative to Hyudai& Mitsu. The blocks, manifolds and valve train, software will all be different. Also the Dundee plant is really a spin off in name so they could get tax incentive from the state, but staffed by CG people.