quote:
Hypoid is when the pinion gear meets up with the ring gear near the bottom of the ring gear to permit a lower driveshaft which in turn provides a lower floorpan.
Getting
here, but the real reason hypoid differentials are used instead of spiral bevel designs is that for a given ratio, the pinion head is much larger in diameter, and the teeth engage a greater area, leading to a stronger pinion, and hence differential.
The ultimate extreme of this is a worm drive.
The downside of this is that with the sliding, wiping action of a hypoid diff, it is more inefficient at power transfer, converting this energy to heat.
The British are extremely fond of spiral bevel diffs, which, as an example, are used throughout Land Rovers range of vehicles.
The crown wheel/ring gear are almost 9" in diameter, yet Landy's are known for spitting teeth off the crown wheel and pinion. A popular modification here in Oz is the fitting of a Toyota 8" hypoid centre, which, even though it has a smaller ring diameter, its pinion head is 21mm larger for the same final drive ratio, leading to a much sronger differential.
One of the reasons Ford's famed 9" diff is the darling of the go faster set is its extreme hypoid design making it a strong design (as well as the pinion nose being supported by an extra bearing)