Originally Posted By: Jim Allen
Good thinking! A UOA will tell the tale as far as the oil goes, but like Mechtech said, there's some reason for the 15K recommendation so it isn't wise to ignore it willy-nilly. Perhaps it's based on some lousy factory fill oil and you'll find that out. In any case, tread lightly, as your good instincts indicate, and you can see how far to push the recommendation based on informal field tests.
Also, you might invest in a diff oil temp gauge, which will tell the tale from the temp aspect. I know AutoMeter and Isspro have them. With the cover off, you can braze in a bung (AutoMeter has them) and install a sensor into the original cover. Probably not a bad idea if you plan to work the truck anyway. Then, you could tell us all about 11.5 diff temps! Or get a finned cover that has a built in port such as the MagHytec, whicn will also increase oil capacity by several quarts).
I have a nagging suspicion that the 15K recommendation may be based on running a 90 grade when the diff really wants a 140 when it's being worked hard. If the 90 is being cooked, then it would need to be changed more often. The lower grade oil helps with MPG and that could be their reasoning. For a lot of folks, who never really work their trucks, the 90 grade would be fine... even if not changed at 15K. For those that work them, 15K OCIs would be vital if they are running at high temps often. By recommending the short interval, they deal with that AND can brag about MPG at the same time. Pure speculation on my part but.... it's a thought.
The last I knew, the 2500/3500 trucks were not considered part of the CAFE number, so why would the manufacturer care what mileage they yielded? The oil grade recommendation of 75w90 is directly from the axle builder, AAM.
For the record, the 15k interval is severe duty while normal everyday use is a no-change interval. From a discussion I had on a GM forum (this is the same axle used in the 2500/3500 GM trucks), GM recommends a 50k OCI.