Originally Posted By: cchase
The question is, why do most pickup trucks on the market use a transfer case that basically cannot be used on dry pavement instead of a torque vectoring center differential as used on most AWD SUV's on the market?
There has to be more than cost as an issue.
That, plus most "torque vectoring" (aka limited slip) transfer cases are virtually useless offroad unless they also have a "part time" mode that rigidly locks the front and rear axles together. There are a number of transfer cases that have both modes (torque vectoring and locked, such as the NP 249 used in Jeep Grand Cherokees for years). There are also some that allow full-time on-pavement use with a planetary center differential and no limited slip (NP 242). But typically the strongest cases are the simple ones that either offer 2WD or locked (offroad) 4wd in either a low or high range, like the NP 231.
If you read through the Jeep forums, the NP 231 is the most desired for offroading. The NP249 is well enough respected in terms of strength and offroad capability because it has the locked mode, but the only downside is the high cost of replacing the limited slip section when it wears out. Most credible sources say that the NP242 is just as strong as the 231 and offers one more setting (full-time), but rumors persist that its "weaker." What is no rumor is that there is more aftermarket support for the 231, and that is a deciding factor for a lot of serious offroaders.